General Repair Methods For Wiring Harness - AR00.19-P-0100A
Model 117, 118, 124, 126, 129, 140, 156, 163, 164, 166, 167, 168, 169, 170, 171, 172, 176, 177, 190, 197, 199, 202, 203, 204, 205, 206, 207, 208, 209, 210, 211, 212, 213, 215, 216, 217, 218, 219, 220, 221, 222, 223, 230, 231, 238, 240, 242, 243, 245, 246, 247, 251, 253, 257, 290, 292, 293, 414, 450, 451, 452, 453, 454, 461, 463
| Danger of injury to skin and eyes from handling hot or glowing objects | Wear protective gloves, protective clothing and, if necessary, protective goggles. | AS00.00-Z-0002-01A | |
| Risk of injury from burning skin and eyes, risk of poisoning from inhaling vapors when heating the shrink tubing | Carry out work only in well-ventilated rooms. Wear safety glasses with side protection and protective gloves. | AS00.19-Z-0001-01A | |
| Risk of injury from burns to skin and eyes, risk of poisoning from inhaling vapors when using soft solder. | Wear protective gloves, protective clothing and protective goggles. Provide adequate ventilation. Secure power lines. Avoid sources of fire in the work area. | AS00.19-Z-0002-01A | |
| General information on vehicles with a high-voltage on-board network and / or lithium-ion battery and / or gas propulsion system as well as personal protective equipment | AH00.00-Z-0300-01A | ||
| Assessment of damage to wiring harnesses | AH00.19-P-1000-05A | ||
| Notes on replacing safety-related and special components | AH00.19-P-1000-08A | ||
| Notes on crimping | AH00.19-P-1000-09A | ||
| Notes on soldering | AH00.19-P-1000-10A | ||
| Notes on using paint-scraping nuts for ground connections | Model 117, 118, 156, 166, 167, 172, 176, 177, 190, 205, 206, 213, 217, 222, 223, 238, 242, 243, 246, 247, 253, 257, 290, 292, 293 Model 463 from Model Year 2019 |
AH00.19-P-1000-20A | |
| Instructions for avoiding damage to electronic components through electrostatic discharge | AH54.00-P-0001-01A | ||
| Notes on battery | AH54.10-P-0001-01A | ||
| Advantages of repairing wiring harnesses | AH00.19-P-1000-03A | ||
| Methods of repairing wiring harnesses | AH00.19-P-1000-04A | ||
| Notes on plug connections | AH00.19-P-1000-06A | ||
| Notes on soft soldering | AH00.19-P-1000-07A | ||
| Notes on cable protection | AH00.19-P-1000-11A | ||
| Repair wiring harness | |||
| 1 | Remove contacts from plugs and couplings. | If repairs to the wiring harness are necessary. | AR00.19-P-0120A |
| Contact sockets and pins - Installation overview, state of construction | Model 124, 126, 129, 140, 163, 164, 168, 169, 170, 171, 199, 202, 203, 204, 208, 209, 210, 211, 215, 216, 219, 220, 221, 230, 240, 245, 251, 414, 461, Model 463 until 31.05.12 | GF00.19-P-7000A | |
| Plugs and couplings as built | Model 124, 126, 129, 140, 163, 164, 168, 169, 170, 171, 199, 202, 203, 204, 208, 209, 210, 211, 215, 216, 219, 220, 221, 230, 240, 245, 251, 414, 461, Model 463 until 31.05.12 | GF00.19-P-8000A | |
| 2 | Repair wiring harness with solder end sleeves. | With solder end sleeves. | AR00.19-P-0100-09A |
| Fig 17 | |||
| Fig 1 | |||
| Fig 4 | |||
| Fig 5 | |||
| Fig 3 | |||
| Fig 20 | |||
| 3.1 | Repair wiring harness using axial soldered connectors. | With axial soldered connectors and conductor cross-section ≥ 0.35 mm2 . | AR54.18-P-0100-06A |
| 3.2 | Repair wiring harness using axial soldered connectors. | With axial soldered connectors and conductor cross-section 0.13 mm2 . | AR00.19-P-0100-12A |
| Fig 15 | |||
| 4 | Repair wiring harness by crimping. | With round conductor wiring harness. | AR00.19-P-0100-03A |
| Fig 17 | |||
| Fig 25 | |||
| Fig 26 | |||
| Fig 27 | |||
| Fig 21 | |||
| Fig 22 | |||
| Fig 23 | |||
| Fig 11 | |||
| Fig 4 | |||
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| Fig 10 | |||
| Fig 19 | |||
| Fig 20 | |||
| 5 | Repair the flat conductors wiring harness by means of crimping. | Model 164, 204, 211, 216, 219, 221, 251 With flat wiring harness. | AR00.19-P-0100-10A |
| Fig 28 | |||
| 6 | Repair the wiring harness for watertight connections by crimping | When the repair area needs to be waterproof. | AR00.19-P-0100-04A |
| Fig 17 | |||
| Fig 2 | |||
| Fig 24 | |||
| Fig 8 | |||
| Fig 11 | |||
| Fig 4 | |||
| Fig 13 | |||
| Fig 14 | |||
| Fig 16 | |||
| Fig 9 | |||
| Fig 12 | |||
| Fig 20 | |||
| Fig 18 | |||
| 7 | Repair wiring harness by soldering. | AR00.19-P-0100-05A | |
| Fig 17 | |||
| Fig 1 | |||
| Fig 4 | |||
| Fig 20 | |||
| 8 | Repair wiring harness using insulation displacement technology. | With insulation displacement technology | AR00.19-P-0100-06A |
| 9 | Protect the repair area after the cable repair. | AR00.19-P-0100-08A | |
| 10 | Check wiring harness. | AR54.18-P-0600-01A | |
| Fig 6 | |||
| Fig 29 |