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Home >> Mercedes Benz >> 2016 >> G550 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbocharging - 463 Chassis >> Testing & Repair >> Coolant Low-Temperature Circuit, Draining, Filling >> Coolant Low-Temperature Circuit, Draining, Filling - AR09.41-P-6834XGA

Coolant Low-Temperature Circuit, Draining, Filling - AR09.41-P-6834XGA

Engine 176 in Model 463 

As Model Year 2019 

G13656432Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  on skin and eyes from scalding with hot coolant spurting out.Risk of poisoning  by swallowing coolant Open the cooling system only at coolant temperatures below 90 ° C. Slowly open the lid and release the excess pressure. Do not pour cool liquid into drinking containers.
Wear protective gloves, protective clothing and protective goggles.
AS20.00-Z-0001-01A
  Instructions for avoiding damage from contamination and foreign bodies   AH00.00-P-5000-01A
  Notes on coolant   AH20.00-N-2080-01A
  Drain     
1 Remove the lower engine compartment panels.   AR61.20-P-1105XG
2 Remove the cap from the expansion tank for the low-temperature circuit.   AR09.41-P-0050XGA 
3 Remove the mounting bracket for the changeover valve for the low-temperature circuit.   AR09.41-P-1220-01XGA 
4 Dismantle coolant hoses (5) on switching valve for low-temperature circuit (Y73/1) and drain the coolant into a suitable container.   AR20.20-P-7441-01RQ
5 Attach coolant hoses (5) to low-temperature circuit changeover valve (Y73/1).   AR20.20-P-7441-01RQ
6 Install the mounting bracket for the low-temperature circuit changeover valve.   AR09.41-P-1220-01XGA 
    TORQUE SPECIFICATION Screw fastening rail of engine compartment paneling below (front) to frame *BA61.20-P-1002-01A 
  Filling     
7 Fill with clean coolant and bleed the engine cooling system in the low-temperature circuit.   AR20.00-P-1142-04A
    FLUID SPECIFICATION Cooling system *BF20.00-P-1001-06A 
    FLUID SPECIFICATION Mixing ratio coolant *BF20.00-P-1001-04A 
    SPECIAL TOOL Electric vacuum pump Fig 3
    SPECIAL TOOL NTKL Adaption Fig 1
    SPECIAL TOOL Vacuum Filling Device Fig 4
    SPECIAL TOOL Test Cap Fig 2
INSPECT Check     
8 Check the low-temperature circuit for leaks.   AR09.41-P-1011XGA 
BOTTOM ENGINE COVERING

Number Designation Model 463 From Model Year 2019
BA61.20-P-1002-01A Screw fastening rail of engine compartment paneling below (front) to frame M8 Nm 20
MIXING RATIO COOLANT

Number Designation All Engines, Engine 178 in Model 190.381
BF20.00-P-1001-04A Mixing ratio coolant Antifreeze / water to -25°C % -
to -37°C % 50/50
from -38°C % 55/45
Sheet overview and regulations   BB00.40-P-0310-01A
References to the regulation sheet   BB00.40-P-0310ZZ
COOLING SYSTEM

Number Designation Engine 176 in Model 463 From Model Year 2019
BF20.00-P-1001-06A Cooling system Workshop change quantity Main circuit Liter ≈13
NT cycle Liter ≈4, 6
Antifreeze / water to -37°C % 50/50
from -38°C % 55/45
Operating material regulations sheet   BB00.40-P-0310-01A
Operating material regulations sheet   BB00.40-P-0325-06A
Operating material regulations sheet   BB00.40-P-0326-06A
Fig 1: Identifying NTKL Adaption (285 589 01 21 00)
G13656433Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Test Cap (210 589 00 91 00)
G13656434Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Electric Vacuum Pump (285 589 02 21 00)
G13656435Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Cooler Vacuum Filling Device (285 589 00 21 00)
G13656436Courtesy of MERCEDES-BENZ USA