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Home >> Mercedes Benz >> 2016 >> G550 >> Repair and Diagnosis >> Accessories & Equipment >> Communication Devices >> Electrical System, Equipment & Instruments - 463 Chassis (1 Of 2) >> Retrofitting & Conversion >> (Retrofit Sensors In Rear Bumper - AN54.65-P-0010-03A)

(Retrofit Sensors In Rear Bumper - AN54.65-P-0010-03A)

MODEL 463 up to production date 11/30/00 

COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1001-34A HSS bimetal keyhole saw, dia. 32 mm (without mounting shaft and without drill bits)
WH58.30-Z-1002-34A Keyhole saw holder dia. 32-152 mm
WH58.30-Z-1003-34A Step drill bit dia. 16-30.5 mm
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1004-03A Body saw (electric/pneumatic)
WE58.40-Z-1005-03A Wet/dry vacuum cleaner
  1. Mark recess at rear right and rear left of bumper.
    G13658945Courtesy of MERCEDES-BENZ USA
  2. Cut out recess at rear right and rear left of bumper.
    G13658946Courtesy of MERCEDES-BENZ USA
  3. Mark installation openings for the sensors on the bumper corners.
    G13658947Courtesy of MERCEDES-BENZ USA
  4. Drill installation openings and deburr edges.
  5. File a groove in bottom of installation opening (arrow A).

    IMPORTANT File groove according to size of catch on sensor cover.

    G13658948Courtesy of MERCEDES-BENZ USA
  6. Mark installation openings for sensors on bumper on left and right.
    G13658949Courtesy of MERCEDES-BENZ USA
  7. Drill installation openings and deburr edges.

    IMPORTANT Position drill bit at right angles.

    G13658950Courtesy of MERCEDES-BENZ USA
  8. Remove cross rib (arrow B) in bumper.

    IMPORTANT Cross rib no longer required as of 1.6.98

    G13658951Courtesy of MERCEDES-BENZ USA
  9. File a groove in bottom of installation opening (arrow C).

    IMPORTANT File groove according to size of catch on sensor cover.

    G13658952Courtesy of MERCEDES-BENZ USA
  10. Paint rear bumper PTS sensor unit (A43).

    IMPORTANT Leave rear bumper PTS sensor unit (A43) in packaging (6) and only paint end face same color as the bumper.

    G13658953Courtesy of MERCEDES-BENZ USA
  11. Fit decoupling ring (arrow) onto rear bumper PTS sensor unit (A43).
    G13658954Courtesy of MERCEDES-BENZ USA
  12. Clip sensor cover (1) into mount (2) and insert into installation opening in bumper.
  13. Fit on compensating piece (3) and attach to bracket (4).
    G13658955Courtesy of MERCEDES-BENZ USA
  14. Insert rear bumper PTS sensor unit (A43) into brackets in bumper.
    G13658956Courtesy of MERCEDES-BENZ USA