LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2016 >> E400 Base, 2D Convertible >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle - 207 Chassis >> Testing & Repair >> Remove/install differential - AR35.31-P-0520CW

Remove/install differential - AR35.31-P-0520CW

MODEL 204, 207 

Fig 1: Identifying Differential Remove/Install Components
G10000124NOTESNOTESREMOVINGINSTALLINGTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONINSTALLATION IMPORTANTTORQUE SPECIFICATIONIMPORTANTINSTALLATION IMPORTANTFLUID SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONCourtesy of MERCEDES-BENZ USA
NOTES Notes on repair work on suspension components   AH00.00-P-0100-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
REMOVINGINSTALLING Remove/install     
1 Secure vehicle on vehicle lift   AR00.60-P-0100CW
2 Remove left rear axle shaft (37)   AR35.30-P-0620CW 
3 Remove left and right rear diagonal strut MODEL 207.4  
TORQUE SPECIFICATION Bolt, rear diagonal strut to spare wheel well *BA61.10-P-1007-01H 
TORQUE SPECIFICATION Bolt, rear diagonal strut to longitudinal member *BA61.10-P-1008-01H 
TORQUE SPECIFICATION Nut/bolt, rear diagonal strut to bracket *BA61.10-P-1009-01H 
4 Remove exhaust system from flange connection back MODEL 204 with ENGINE 156, 271, 272, 274, 276
MODEL 207 with ENGINE 271, 272, 273, 276, 278		 AR49.10-P-7100CW
MODEL 204 with ENGINE 642, 646, 651
MODEL 207 with ENGINE 642, 651		 AR49.10-P-7100CWI
5 Detach drive shaft (7) from joint flange on rear axle differential (50)   AR41.10-P-0050CW
6 Lash down rear axle differential (50) using tensioning strap on rear axle carrier (4)    
7 Remove struts MODEL 204.9 AR35.10-P-0042-01CWG
TORQUE SPECIFICATION *BA35.10-P-1007-01N 
MODEL 204.9  
TORQUE SPECIFICATION *BA35.10-P-1008-01N 
MODEL 204.9  
8 Pry rubber plug out of spare wheel well    
9 Remove left and right bolt (3) of rear axle differential suspension at rear TORQUE SPECIFICATION Bolt, rear axle differential to rear transverse bridge *BA35.10-P-1006-01N 
10 Prop up rear axle differential (50) using telescopic lifter and transmission plate and lash down    
11 Unfasten lashing of rear axle differential (50) with rear axle carrier (4)    
12 Remove bolt (5) of front rear axle differential suspension (8) INSTALLATION IMPORTANT Install compensating washer (9) again.  
TORQUE SPECIFICATION Rear axle differential to front adapter *BA35.10-P-1005-01N 
13 Slightly lower rear axle differential (50)    
14 Secure right-hand rear axle shaft to prevent it from falling down    
15 Pry right rear axle shaft out of rear axle differential (50) IMPORTANT Do not position an assembly lever on the protection ring (37a). Support the assembly lever on the rear axle differential (50) using a socket wrench.
INSTALLATION IMPORTANT Replace locking ring (37o) on inner spline profile.		  
16 Lower rear axle differential (50) further    
17 Install in the reverse order    
18 Check oil level in rear axle differential (50) and correct, if necessary MODEL 204 (except 204.377)
with CODE 700 (Technology Local Content China)		 AR35.31-P-0520-03CWC
MODEL 204 (except 204.377)
without CODE 700 (Technology Local Content China)
without CODE P98 (Black Series)
MODEL 207		 AR35.31-P-0520-03SX
FLUID SPECIFICATION *BF35.31-P-1002-01T 
MODEL 204 (except 204.077/277/377)
with CODE 700 (Technology Local Content China)		  
Loctite 272 sealing adhesive *BR00.45-Z-1102-02A 
TORQUE SPECIFICATION *BA35.31-P-1002-02H 
MODEL 204
with CODE 700 (Technology Local Content China)
MODEL 204
without CODE 700 (Technology Local Content China)
without CODE P98 (Black Series)
MODEL 207		  
TORQUE SPECIFICATION *BF35.31-P-1001-01T 
MODEL 204 (except 204.077/277/377)
without CODE 700 (Technology Local Content China)
MODEL 204.077/277
MODEL 207		  
Sealant, Omnifit 100H (50 g) *BR00.45-Z-1061-01A 
Loctite 7063 cleaning spray (150 ml) *BR00.45-Z-1046-04A 
19 Perform wheel alignment check MODEL 204 AR40.20-P-0200CW
MODEL 207 AR40.20-P-0200EW
REAR AXLE CARRIER

Number Designation MODEL 204 MODEL 207
BA35.10-P-1005-01N Rear axle differential to front adapter Nm 65 65
REAR AXLE CARRIER

Number Designation MODEL 204 MODEL 207
BA35.10-P-1006-01N Bolt, rear axle differential to rear transverse bridge Nm 170 170
REAR AXLE CARRIER

Number Designation MODEL 204
BA35.10-P-1007-01N Nut, strut to body Nm 25
REAR AXLE CARRIER

Number Designation MODEL 204
BA35.10-P-1008-01N Bolt, strut to rear elastomer bearing of rear axle carrier Nm 25
REAR AXLE DIFFERENTIAL HOUSING

Number Designation MODEL 204 except CODE 700/P98 MODEL 204, 212.1 with CODE 700
BA35.31-P-1002-02H Oil filler screw of rear axle differential Nm 50 60
REAR AXLE DIFFERENTIAL HOUSING

Number Designation MODEL 207
BA35.31-P-1002-02H Oil filler screw of rear axle differential Nm 50
FRAME FLOOR ASSEMBLY

Number Designation MODEL 207.4
BA61.10-P-1007-01H Bolt, rear diagonal strut to spare wheel well Nm 80
FRAME FLOOR ASSEMBLY

Number Designation MODEL 207.4
BA61.10-P-1008-01H Bolt, rear diagonal strut to longitudinal member Nm 80
FRAME FLOOR ASSEMBLY

Number Designation MODEL 207.4
BA61.10-P-1009-01H Nut/bolt, rear diagonal strut to bracket Nm 17
REAR AXLE GEAR

Number Designation MODEL 204 (except 204.077/277/377) without CODE 700 (Technology Local Content China) MODEL 204.077/277, MODEL 204.377 except CODE B25/P98
BF35.31-P-1001-01T Filling capacity Rear axle differential 187 FE, Ø 187 mm Liter 0, 95 -
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 -
Rear axle differential 200 FE, Ø 200 mm Liter 1, 1 -
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 -
Rear axle differential 215 FE, Ø 215 mm Liter 1, 2 1, 2
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 Hypoid gear oils (Specification 235.61). MB 235.61 AMG hypoid gear oil A 001 989 52 03 10
REAR AXLE GEAR

Number Designation MODEL 207
BF35.31-P-1001-01T Filling capacity Rear axle differential 187 FE, Ø 187 mm Liter 0, 95
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85
Rear axle differential 200 FE, Ø 200 mm Liter 1, 1
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85
Rear axle differential 215 FE, Ø 215 mm Liter 1, 2
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85
REAR AXLE GEAR

Number Designation MODEL 204 (except 204.077/277/377) with CODE 700 (Technology Local Content China)
BF35.31-P-1002-01T Filling capacity Rear axle differential 200 C, Ø 200 mm Liter 1, 0
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1046-04A Loctite 7063 cleaning spray (150 ml) A 001 986 71 71 10
BR00.45-Z-1061-01A Sealant, Omnifit 100H (50 g) A 002 989 23 71
BR00.45-Z-1102-02A Loctite 272 sealing adhesive
scientia non olet · About LEMON Manuals