LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2016 >> E400 Base, 2D Convertible >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbocharging - 207 Chassis >> Testing & Repair >> Remove/install low-temperature circuit expansion reservoir >> Remove/install low-temperature circuit expansion reservoir - AR09.41-P-0001ELB

Remove/install low-temperature circuit expansion reservoir - AR09.41-P-0001ELB

ENGINE 157, 278 in MODEL 212, 218 with CODE 139 (M157/M278 engine cooling measures) 

ENGINE 278 as of 3/1/12 in MODEL 207.3/4 with CODE 139 (M157/M278 engine cooling measures) 

Shown on model 207 

Fig 1: Identifying Low-Temperature Circuit Expansion Reservoir Remove/Install Components - Shown On Model 207
G09974899Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
1 Open engine hood MODEL 207, 212, 218  
MODEL 207, 212 AR88.40-P-1000EW
2 Remove center section of upper engine cover    
3 Remove ME-SFI [ME] control unit (N3/10) from mount on intake manifold and place to one side with electrical lines connected   AR07.08-P-7008ELB
4 Detach boost pressure positioner (Y77/1) and place with attached lines to one side   AR07.17-P-7002ELB
5 Unscrew cap on the coolant expansion reservoir low-temperature circuit (1) IMPORTANT Turn cap slowly and release overpressure, then unscrew cap.  
6 Remove bottom engine compartment paneling   AR61.20-P-1105EW
    INSTALLATION IMPORTANT Only mount bottom engine compartment paneling after leak check.  
7 Drain coolant in low-temperature circuit    
NOTES Notes on coolant   AH20.00-N-2080-01A
    IMPORTANT The coolant drain screw for the low-temperature circuit is located in the low-temperature circuit hose package at the front right in engine compartment.  
8 Loosen clamp from vent line (4) and detach vent line (4) from coolant expansion reservoir low-temperature circuit (1)    
9 Unclip electrical connection (2) on bracket    
10 Remove screw/bolts (3) from coolant expansion reservoir low-temperature circuit (1)    
11 Unlock quick-release coupling from coolant hose (5) (arrow) and detach upper coolant line (5) from the coolant expansion reservoir low-temperature circuit (1)    
12 Install in the reverse order    
INSPECT Check     
13 Check low-temperature circuit cooling system for leaktightness MODEL 207 AR20.00-P-1010FH
    MODEL 212, 218
IMPORTANT Attach tester cap to coolant expansion reservoir low-temperature circuit (1) and apply the test pressure to the low-temperature circuit.
AR20.00-P-1010EL
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
14 Conduct engine test run and check cooling system low-temperature circuit for leaktightness