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Prepare new rear fender part - AR63.50-P-1400-03ES

MODEL 212.2 

Fig 1: Rear Fender Separation Lines
G00566037Courtesy of MERCEDES-BENZ USA
  1. Position metal needle templates or flexible measuring tape at Y-markings (arrows) and scribe separation line at rear fender (1) and cut (areas A and B).
  2. Remove section from rear fender (1).
  3. Fig 2: Rear Fender Cross-Hatched Areas
    G00566038Courtesy of MERCEDES-BENZ USA
  4. Grind mating surfaces on rear fender (1) down to bare metal in the crosshatched areas.

    IMPORTANT Grind spot weld flanges down to bare metal on both sides.

  5. Coat insides of spot welding flange on rear fender (1) with zinc dust paint.

    IMPORTANT Observe pretreatment of bonding surfaces.

    IMPORTANT Following steps 5, 6, 7 are not required when replacing C-pillar.

  6. Cut out spot welds on lock striker bracket (2) (area C).
  7. Drill through spot welds on lock striker bracket (2) (area D).
  8. Remove locking eye bracket (2).