Detach rear end - AR64.20-P-1020-01EW

MODEL 212.0 /1, 218.3 

Shown on model 212 

On model 212.041 areas C and D are not present due to the structural shape

1. Expose spot welds on rear end (1) (areas A, B, C, D, E and F).
2. Cut out spot welds on rear rend (1) (areas A, B, C, D, E and F).
3. Bend sheet metal lugs in connection area of rear fender to rear end (1) toward outside (arrows).
   Fig 1: Rear End Spot Welds (Areas A, B, C, D, E And F)

   Courtesy of MERCEDES-BENZ USA
4. Expose spot welds on rear end (1) (areas G, G₁ , G₂ , H, H₁ and H₂ ).
5. Cut out spot welds on rear end (1) (areas G and H).
6. Drill Ø 5.5 mm spot welds in rear end (1) (areas G₁ , G₂ , H₁ and H₂ ).
7. Remove damaged rear end (1).
   Fig 2: Exposing, Cutting And Drilling Rear End Spot Welds

   Courtesy of MERCEDES-BENZ USA
8. Grind mating surfaces on body down to bare metal in cross-hatched areas.

   Sand spot weld flanges to bare metal on both sides

9. Remove shavings and drill chips.
10. Coat insides of spot weld flanges with zinc dust paint.
    Fig 3: Sanding Spot Weld Flanges To Bare Metal

    Courtesy of MERCEDES-BENZ USA