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Gap dimensions on hoods, doors and lids - AR60.00-P-0700-01EW

MODEL 212 

MODIFICATION NOTES

11.3.13 Changing gap dimensions on MODEL 212 as of model year 2014   BE60.00-P-1006-01U
CHECK VALUES FOR GAP DIMENSIONS

Number Designation MODEL 212.0/1 MODEL 212.2
BE60.00-P-1001-01U Gap dimension Engine hood to fender Dimension "A" mm 4 (±1) 4 (±1)
Engine hood to headlamp Dimension "B" mm 4 (±1) 4 (±1)
Engine hood to radiator grille Dimension "C" mm - -
Engine hood to bumper Dimension "D" mm 4, 5 (±1, 5) 4, 5 (±1, 5)
Engine hood to A-pillar Dimension "E" mm 4, 5 (±1, 5) 4, 5 (±1, 5)
Bumper to headlamp Dimension "F" mm 3, 5 (±1, 5) 3, 5 (±1, 5)
Picture   AR60.00-P-0700-01EW  AR60.00-P-0700-01EW 
CHECK VALUES FOR GAP DIMENSIONS

Number Designation MODEL 212.0/1 MODEL 212.2
BE60.00-P-1002-01U Gap dimension Front door to fender Dimension "G" mm 4 (+1/-0, 5) 4 (+1/-0, 5)
Front door to rear door Dimension "H" mm 4, 5 (+1/-0, 5) 4, 5 (+1/-0, 5)
Front door to roof frame Dimension "I" mm 14 (±1, 5) 14 (±1, 5)
Rear door to roof frame Dimension "J" mm 13 (±1, 5) 13 (±1, 5)
Rear door to side piece, bottom Dimension "K" mm 4 (+1/-0, 5) 4 (+1/-0, 5)
Driver door cover to rear door cover Dimension "W" mm 4 (±1) 4 (±1)
Picture   AR60.00-P-0700-01EW  AR60.00-P-0700-01EW 
CHECK VALUES FOR GAP DIMENSIONS

Number Designation MODEL 212.0/1 MODEL 212.2
BE60.00-P-1003-01U Gap dimension Trunk lid to rear fender, top Dimension "L" mm 4 (±1) -
Trunk lid to taillamp Dimension "M" mm - -
Trunk lid to bumper Dimension "N" mm 6, 5 (±1) -
Rear fender to taillamp Dimension "O" mm 2 (+1, 5/-1) 2 (+1, 5/-1)
Taillamp to bumper Dimension "P" mm 2 (±1) 2 (±1)
Trunk lid taillamp to taillamp Dimension "M1" mm 4 (±1, 5) -
Picture   AR60.00-P-0700-01EW  AR60.00-P-0700-01EW 
CHECK VALUES FOR GAP DIMENSIONS

Number Designation MODEL 212.0/1 MODEL 212.2
BE60.00-P-1004-01U Gap dimension Fuel filler flap (circumference) Dimension "Q" mm 3 (+1/-0, 5) 3 (+1/-0, 5)
Picture   AR60.00-P-0700-01EW  AR60.00-P-0700-01EW 
CHECK VALUES FOR GAP DIMENSIONS

Number Designation MODEL 212.0/1 MODEL 212.2
BE60.00-P-1006-01U Gap dimension Engine hood to headlamp Dimension "B1" mm 3, 5 (±1) 3, 5 (±1)
Engine hood to radiator grille/bumper Dimension "C1" mm 3, 5 (±1) 3, 5 (±1)
Offset: Engine hood to radiator grille/bumper Dimension "C2" mm 1 (-0, 5/+1) 1 (-0, 5/+1)
Bumper to headlamp, outside Dimension "F1" mm 2, 5 (±1, 5) 2, 5 (±1, 5)
Bumper to headlamp, bottom/inside Dimension "F2" mm 2 (-1/+1, 5) 2 (-1/+1, 5)
Picture   AR60.00-P-0700-01EW  AR60.00-P-0700-01EW 
Fig 1: Identifying Feeler Gauge (129 589 03 21 00)
G10241493Courtesy of MERCEDES-BENZ USA

Shown on model 212.0 up to model year 2014 

IMPORTANT Adjust hoods, doors and cover according to drawings with SPECIAL TOOL feeler gauge. The gap should not run wedge-shaped or be too narrow at points. Deviations from parallel gap should be max. 1 mm over the entire length. If the inside clearance is too large or too small, the movable body parts must be centered accordingly. The reference measurements apply only for repair work on vehicles damaged in accidents.

IMPORTANT Front door to roof (dimension "I") is not a circumferential reference dimension, therefore it is necessary to maintain the approval position according to the drawing.

Fig 2: Identifying Front Door To Roof Dimension - Shown On Model 212.0
G10241494Courtesy of MERCEDES-BENZ USA

Shown on model 212.0 up to model year 2014 

IMPORTANT Rear door to roof frame (dimension "J") is not a circumferential reference dimension, therefore it is necessary to maintain the approval position according to the drawing.

Fig 3: Identifying Rear Door To Roof Frame Dimension - Shown On Model 212.0
G10241495Courtesy of MERCEDES-BENZ USA

Shown on model 212.0 as of model year 2014 

Fig 4: Identifying Hood Gap Dimension - Shown On Model 212.0
G10241496Courtesy of MERCEDES-BENZ USA