LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2016 >> E400 Base, 2D Convertible >> Repair and Diagnosis >> Body & Frame >> Windows >> Doors - 212 Chassis - 1 Of 2 >> Testing & Repair >> Remove/install gas-operated strut to rear-end door - AR72.20-P-3600CX

Remove/install gas-operated strut to rear-end door - AR72.20-P-3600CX

MODEL 204.2/9, 212.2 

Shown on model 204.2 

Fig 1: Rear End Door Gas-Operated Strut Remove/Install Components - Shown On Model 204.2
G09977430DANGERDANGERIMPORTANTREMOVINGINSTALLINGSPECIAL TOOLIMPORTANTINSTALLATION IMPORTANTIMPORTANTINSTALLATION IMPORTANTDANGERCourtesy of MERCEDES-BENZ USA
DANGER Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
DANGER Risk of injury  from fingers being pinched or jammed when working on gas struts under pressure Only remove and install pneumatic springs when they are not under tension and when the components are properly secured. AS00.00-Z-0012-01A
IMPORTANT Notes on sensor system for trunk lid opening/closing   AH80.61-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Secure liftgate (4) using support (5) SPECIAL TOOL Support Figure
2 Lift upper retainer (3) with screwdriver (2) and remove left or right gas-operated strut (1) from liftgate (4) IMPORTANT Do not remove upper retainer (3) otherwise the tension will be lost.
INSTALLATION IMPORTANT Clip left and right gas-operated strut (1) into ball head with upper retainer (3) installed.
 
3 Lift lower retainer (3) with screwdriver (2), remove left and right gas-operated strut (1) from D-pillar and take off IMPORTANT Do not remove lower retainer (3), otherwise tension will be lost.
INSTALLATION IMPORTANT Clip left and right gas-operated strut (1) into ball head with lower retainer (3) installed.
 
DANGER Risk of injury  caused by drilling gas-filled assemblies or components (noncombustible gases) Wear safety glasses and a face mask. AS00.00-Z-0006-01A
4 Dispose of removed gas-operated strut (1) properly When replacing the gas-operated strut (1)  
5 Install in the reverse order    
Fig 2: Identifying Support Tool (170 589 04 63 00)
G09977431Courtesy of MERCEDES-BENZ USA