Remove/install evaporator - AR83.30-P-5540CW

MODEL 204, 207, 212, 218 

Fig 1: Identifying Evaporator Remove/Install Components - Shown With Code (581)

Courtesy of MERCEDES-BENZ USA

Shown with code (581) Comfort automatic air conditioning 

Shown with code (581) Comfort automatic air conditioning 

Fig 2: Identifying Evaporator Remove/Install Components - Shown With Code (581; 1 Of 2)

Courtesy of MERCEDES-BENZ USA

Fig 3: Identifying Evaporator Remove/Install Components - Shown With Code (581; 2 Of 2)

Courtesy of MERCEDES-BENZ USA

Shown with code (580) Automatic air conditioning 

	Remove/install
1	Remove air conditioner housing (A32)	Remove/install air conditioner housing	AR83.30-P-5200CW
2	Remove screws/bolts (17) and detach expansion valve (2) from refrigerant lines (3)	Installation: Screw in screws/bolts alternately (17). To avoid jamming of the expansion valve (2). Replace sealing rings at refrigerant lines (3).
3	Remove screws/bolts (4) and place fresh air/recirculated air housing (5) to one side with electrical lines connected
4	Separate electrical connectors (6)
5	Remove connector (7) from air conditioning housing bottom section (8)
6	Remove electrical wiring harness (9) from air conditioner housing bottom section (8)
7	Disconnect electrical connector from left blend air flap actuator motor (M2/6) and electrical connector from right blend air flap actuator motor (M2/7)
8	Disconnect electrical connector (16) from rear blend air flap actuator motor (M2/35)	MODEL 204, 207, 212, 218 with CODE 581 (Comfort automatic air conditioning)
9	Remove screws/bolts (10)
10	Remove all clips (11) holding the air conditioner housing bottom section (8) and air conditioner housing top section (12) together
11	Remove air conditioner housing top section (12) from air conditioner housing bottom section (8)	Carefully lift air conditioning housing top section (12) over hooks (13).
12	Moisten seal (14) in area of coolant lines (15) with lubricant and guide over coolant lines (15)	Lubricant, rubber assembly 1 l	*BR00.45-Z-1010-06A
13	Remove evaporator (1) from lower section of air conditioner housing (8)
14	Detach bracket (18) from refrigerant lines (3)
15	Detach seal (14) from refrigerant lines (3)
16	Install in the reverse order