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Remove/install front axle brake caliper - AR42.10-P-0070QQ

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MODEL 197 with CODE B07 (Ceramic brake system) 

MODEL 212.074/075/076/077/274/275/276/277 with CODE B07 (Ceramic brake system)  

MODEL 218.374/375/376/974/975/976 with CODE B07 (Ceramic brake system) 

Fig 1: Front Axle Brake Caliper Remove/Install Components - Shown On Model 197
G00565281

Shown on model 212 with code (B07) Ceramic brake system 

Fig 2: Front Axle Brake Caliper Remove/Install Components - Shown On Model 212
G00565282
DANGER
`
Risk of injury  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
DANGER Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. AS42.50-Z-0002-01A
NOTES Risk of poisoning  from swallowing brake fluid.
Risk of injury  from skin and eye contact with brake fluid
Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
  Notes on handling, transport and storage of ceramic brake disks   AH42.10-P-9406-13A
  Brake fluid notes   AH42.50-P-0001-01A
REMOVING Remove     
1 Remove engine compartment cover above brake booster Vehicles with code B14 (Carbon engine compartment cover)  
  Clean     
2 Clean the area around the cap of the brake fluid reservoir Assembly cleaner *BR00.45-Z-1028-04A 
REMOVING Remove/install     
3 Unscrew cap of brake fluid reservoir and extract some brake fluid This prevents the brake fluid reservoir overflowing when the brake piston is pushed back.  
4 Remove corresponding front wheel Model 197 with code B07 (Ceramic brake system) AR40.10-P-1100RQ
    MODEL 212, 218 with CODE B07 (Ceramic brake system) AP40.10-P-4050EW
5 Disconnect electrical connector of right front brake wear sensor (S10/2x1)    
  Notes on installing brake wear indicator contact sensors Model 197 with code B07 (Ceramic brake system) AH42.10-P-0003-01RQ
  Notes on installing brake wear indicator contact sensors Model 212.074/075/076/077/274/275/276/277 with code B07 (Ceramic brake system)
Model 218.374/375/376/974/975/976 with code B07 (Ceramic brake system)
On the right brake caliper (31a).
AH42.10-P-0003-01CW
6 Press back brake pistons using pusher tool Attach pusher tool to the elevations (A) of the brakepads (43). Secure remaining brake pistons to prevent them slipping out.  
    Resetting device Fig 4
    Wedge
If a brake piston is sluggish

Replace brake caliper (31a).
Fig 3
7.1 Remove bolts (35) and remove brake caliper (31a) Model 197 with code B07 (Ceramic brake system)  
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
    Installation:  Replace screws (35).
Bolt, fixed brake caliper to wheel carrier
*BA42.10-P-1001-10T 
7.2 Unscrew bolts (36) and remove brake caliper (31a) with brake caliper support (31b) MODEL 212, 218 with CODE B07 (Ceramic brake system)  
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
    The brake caliper (31a) and brake caliper support (31b) must always be removed together as a complete unit and should not be separated. It will otherwise no longer be possible to guarantee optimum alignment of the brake caliper (31a) to the brake disk (61). This can then result in greater wear and an incorrect contact pattern.  
    Installation:  Replace screws (36).  
    Self-locking bolt, brake caliper support to steering knuckle *BA42.10-P-1008-10J 
8 Detach brake hose from brake caliper (31a) Model 197 with code B07 (Ceramic brake system) AR42.10-P-0013RQ
    MODEL 212, 218 with CODE B07 (Ceramic brake system)
Seal connections immediately. Otherwise damage can be caused by escaping brake fluid.
AR42.10-P-0013EW 
    Record plug Fig 5
9 Install in the reverse order    
10 Bleed brake system Model 197 with code B07 (Ceramic brake system) AR42.10-P-0010RQ
    Model 212.074/075/076/077/274/275/276/277 with code B07 (Ceramic brake system)
Model 218.374/375/376/974/975/976 with code B07 (Ceramic brake system)
AR42.10-P-0010EW 
FRONT AXLE BRAKE CALIPER

Number Designation MODEL 197 with CODE B07
BA42.10-P-1001-10T Bolt, fixed brake caliper to wheel carrier Nm 120
FRONT AXLE BRAKE CALIPER

Number Designation MODEL 212.074/075/076/077/274/275/276/277 with CODE B07 MODEL 218.374/375/376/974/975/976 with CODE B07
BA42.10-P-1008-10J Self-locking bolt, brake caliper support to steering knuckle M14 Nm 180 180
Fig 3: Identifying Wedge (601 589 07 63 00)
G07449674
Fig 4: Identifying Resetting Device (000 589 52 43 00)
G11132550
Fig 5: Identifying Set Of Stop Plugs (129 589 00 91 00)
G07449675
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner Adolf Wurth GmbH & Co. KG