Replace complete front end assembly together with reinforcement - AR62.30-P-1570EL
MODEL 218
Shown on model 212
Shown on model 212
MODIFICATION NOTES
| 25.10.10 | Value changed: gap dimension | *BE60.00-P-1001-01O |
| Remove/install | |||
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| General information on body repair | AH60.00-N-0001-01A | ||
| 1 | Remove all detachable parts in repair area. | ||
| 2 | Unscrew bolts (4.1, 4.2, 4.3) and remove striker (4) | ||
| 3 | Unscrew bolt (14) and remove bracket in front of reinforcement (12) | ||
| 4 | Unscrew bolts (1.1, 1.2) and remove front center reinforcement (1) | ||
| 5 | Unscrew bolts (8.1, 8.2, 9.1, 9.2) and remove struts (8, 9) | ||
| 6 | Unscrew bolts (5.1, 5.2) and remove supports (10, 11) | ||
| 7 | Unscrew bolts (2.1, 2.2, 3.1, 3.2) and remove outer reinforcements (2, 3) | ||
| 8 | Unscrew bolts (6.1, 7.1) and remove front crossmember (5) | *BA62.30-P-1002-02G | |
| 9 | Unscrew bolts (6.2, 7.2) and remove absorber (6, 7) | ||
| 10 | Install in the reverse order | ||
| 11 | Fit front end assembly with reinforcement | ||
| *BA62.30-P-1001-02G | |||
| *BA62.30-P-1002-02G | |||
| *BA62.30-P-1003-02G | |||
| 12 | Adjust gap dimensions on hood, fenders, lamp units and bumpers | AR60.00-P-0700-01EL | |
| Fig 4 | |||
| *BE60.00-P-1001-01O | |||
| 13 | Apply wax preservation to connections on body | After adjustment operations as well as removal and installation of front end assembly parts with reinforcement. | |
| Preservation agent | *BR00.45-Z-1003-05A |
TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS
| Number | Designation | Type 218.3 | |||
|---|---|---|---|---|---|
| Engine hood to fender | Dimension "A" | mm | 4.0 (±1) | ||
| Engine hood to headlamp | Dimension "B" | mm | 4.0 (±1) | ||
| Engine hood to bumper | Dimension "C" | mm | 4.0 (±1) | ||
| Engine hood to A-pillar | Dimension "Q" | mm | 4.5 (±1) | ||
| Fender/headlamps | Dimension "R" | mm | 4.0 (±1) | ||
| Bumper to headlamp (circumferential) | Dimension "S" | mm | 3.5 (±1) | ||
| Mounting rail, bumper to engine hood | Dimension "T" | mm | 7.5 (+0.5) | ||
| Mounting rail, bumper to engine hood | Dimension "U" | mm | 1.0 (±0.5) | ||
FRONT END ASSEMBLY WITH FRONT REINFORCEMENT
| Number | Designation | Model 218 | ||
|---|---|---|---|---|
| BA62.30-P-1001-02G | Bolt, absorber mount on longitudinal member | Stage 1 | Nm | 90 |
| Stage 2 | ∠° | 90 | ||
| BA62.30-P-1002-02G | Bolt, crossmember mount on absorber | Stage 1 | Nm | 28 |
| Stage 2 | ∠° | 135 | ||
| BA62.30-P-1003-02G | Bolt for attaching striker | Nm | 10 | |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |