Remove/install shift shaft radial shaft sealing ring - AR27.40-P-0220A
TRANSMISSION 722.55/9 Transmission with intelligent servo module (ISM)
Shown on transmission 722.9
Fig 1: Shift Shaft Radial Shaft Sealing Ring Remove/Install Components - Shown On Transmission 722.9
| Risk of death when touching components on vehicles with high-voltage on-board electrical system | Do not touch components and open lines of the high-voltage on-board electrical system. Persons who wear electronic implants (e.g. cardiac pacemakers), must not carry out any work on high-voltage on-board electrical systems. | AS54.00-Z-0001-01A | |
| Remove | |||
| 1 | Remove intelligent servo module (ISM) | TRANSMISSION 722.9 in MODEL 205 with ENGINE 651 | AR27.19-P-0550LWB |
| TRANSMISSION 722.9 in MODEL 205 with ENGINE 274 |
AR27.19-P-0550LWA | ||
| TRANSMISSION 722.9 in MODEL 222 | AR27.19-P-0550LF | ||
| Model 164 | AR27.19-P-0550GZA | ||
| Model 221 | AR27.19-P-0550SX | ||
| Model 251 | AR27.19-P-0550RT | ||
| 2 | Remove heat shield (3) of left catalytic converter and bracket (2) of lower engine compartment paneling | TRANSMISSION 722.55/9 in MODEL 164, 221, 251 Transmission with intelligent servo module (ISM) | |
| Clean | |||
| 3 | Clean transmission housing (1) in area of shift shaft (40) and radial shaft sealing ring (20) | Assembly cleaner | *BR00.45-Z-1028-04A |
| 4 | Remove oil pan | TRANSMISSION 722.9 Transmission with intelligent servo module (ISM) | AR27.10-P-7030W |
| TRANSMISSION 722.55 Transmission with intelligent servo module (ISM) | AR27.10-P-7030GZH | ||
| 5 | Remove bolt (16a) and detach detent plate spring element (16) | ||
| 6 | Remove detent plate clamp bolt (82a) and pull out shift shaft (40) | ||
| 7 | Use suitable tool to pry out radial shaft sealing ring (20) | ||
| Check | |||
| 8 | Check shift shaft (40) for galling and damage; install a new shift shaft if necessary | ||
| Install | |||
| 9 | Drive radial shaft sealing ring (20) all the way into transmission housing (1) using drift (01) | Leaks can occur otherwise. |
|
| Fig 2 | |||
| 10 | Insert shift shaft (40) and screw in clamp bolt for detent plate (82a) | ||
| *BA27.40-P-1006-01A | |||
TRANSMISSION 722.9 Transmission with intelligent servo module (ISM) |
*BA27.19-P-1004-01A | ||
| 11 | Mount spring element for detent plate (16) and screw in bolt (16a) | *BA27.40-P-1019-01A | |
| *BA27.19-P-1005-01A | |||
| 12 | Install oil pan | TRANSMISSION 722.55 Transmission with intelligent servo module (ISM) | AR27.10-P-7030GZH |
| TRANSMISSION 722.9 Transmission with intelligent servo module (ISM) | AR27.10-P-7030W | ||
| 13 | Install heat shield (3) of left catalytic converter and bracket (2) of lower engine compartment paneling | TRANSMISSION 722.55/9 in MODEL 164, 221, 251 Transmission with intelligent servo module (ISM) | |
| 14 | Install intelligent servo module (ISM) | TRANSMISSION 722.9 in MODEL 205 with ENGINE 651 | AR27.19-P-0550LWB |
| TRANSMISSION 722.9 in MODEL 205 with ENGINE 274 | AR27.19-P-0550LWA | ||
| TRANSMISSION 722.9 in MODEL 222 | AR27.19-P-0550LF | ||
| MODEL 164 | AR27.19-P-0550GZA | ||
| MODEL 221 | AR27.19-P-0550SX | ||
| MODEL 251 | AR27.19-P-0550RT | ||
| 15 | Fill transmission with gear oil | TRANSMISSION 722.9 (except 722.96) Transmission with intelligent servo module (ISM) | AR27.00-P-0270W |
| TRANSMISSION 722.96 Transmission with intelligent servo module (ISM) | AR27.00-P-0270SYZ | ||
| TRANSMISSION 722.55 Transmission with intelligent servo module (ISM) | AR27.00-P-0100GZH | ||
| Check | |||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 16 | Perform engine test run; check transmission housing (1) at separation points and at radial shaft sealing ring (20) for leaks and check that transmission is functioning correctly |
ELECTROHYDRAULIC CONTROLLER UNIT
| Number | Designation | TRANSMISSION 722.9 | |
|---|---|---|---|
| BA27.19-P-1004-01A | Shift shaft clamp bolt to detent plate | Nm | 8 |
ELECTROHYDRAULIC CONTROLLER UNIT
| Number | Designation | TRANSMISSION 722.55 | TRANSMISSION 722.9 | |
|---|---|---|---|---|
| BA27.19-P-1005-01A | Detent plate spring element bolt to electrohydraulic controller unit | Nm | 8 | 9 |
HOUSING
| Number | Designation | TRANSMISSION 722.55 | TRANSMISSION 722.9 | |
|---|---|---|---|---|
| BA27.40-P-1006-01A | Bolt, detent plate to range selector lever | Nm | 8 | 8 |
HOUSING
| Number | Designation | TRANSMISSION 722.55 | TRANSMISSION 722.9 | |
|---|---|---|---|---|
| BA27.40-P-1019-01A | Bolt, leaf spring to transmission housing | Nm | 5 | 5 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1028-04A | Assembly cleaner | Adolf Wurth GmbH & Co. KG |