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Home >> Mercedes Benz >> 2016 >> C63 AMG >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> Automatic Transmission - 205 Chassis >> Testing & Repair >> Remove/install shift shaft radial shaft sealing ring >> Remove/install shift shaft radial shaft sealing ring - AR27.40-P-0220A

Remove/install shift shaft radial shaft sealing ring - AR27.40-P-0220A

TRANSMISSION 722.55/9 Transmission with intelligent servo module (ISM) 

Shown on transmission 722.9 

Fig 1: Shift Shaft Radial Shaft Sealing Ring Remove/Install Components - Shown On Transmission 722.9
G09975742DANGERREMOVINGCLEANNOTESINSPECTINSTALLINGNOTESSPECIAL TOOLIMPORTANTTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONINSPECTDANGERCourtesy of MERCEDES-BENZ USA
DANGER Risk of death  when touching components on vehicles with high-voltage on-board electrical system Do not touch components and open lines of the high-voltage on-board electrical system. Persons who wear electronic implants (e.g. cardiac pacemakers), must not carry out any work on high-voltage on-board electrical systems. AS54.00-Z-0001-01A
REMOVING Remove     
1 Remove intelligent servo module (ISM) TRANSMISSION 722.9 in MODEL 205 with ENGINE 651 AR27.19-P-0550LWB
TRANSMISSION 722.9 in MODEL 205 with ENGINE 274
 
AR27.19-P-0550LWA 
TRANSMISSION 722.9 in MODEL 222 AR27.19-P-0550LF
Model 164 AR27.19-P-0550GZA
Model 221 AR27.19-P-0550SX
Model 251 AR27.19-P-0550RT
2 Remove heat shield (3) of left catalytic converter and bracket (2) of lower engine compartment paneling TRANSMISSION 722.55/9 in MODEL 164, 221, 251 Transmission with intelligent servo module (ISM)  
CLEAN Clean     
3 Clean transmission housing (1) in area of shift shaft (40) and radial shaft sealing ring (20) Assembly cleaner *BR00.45-Z-1028-04A 
4 Remove oil pan TRANSMISSION 722.9 Transmission with intelligent servo module (ISM) AR27.10-P-7030W 
TRANSMISSION 722.55 Transmission with intelligent servo module (ISM) AR27.10-P-7030GZH
5 Remove bolt (16a) and detach detent plate spring element (16)    
6 Remove detent plate clamp bolt (82a) and pull out shift shaft (40)    
7 Use suitable tool to pry out radial shaft sealing ring (20) NOTES Make sure that the contact surface in the transmission housing (1) is not damaged. Leaks can occur otherwise.  
INSPECT Check     
8 Check shift shaft (40) for galling and damage; install a new shift shaft if necessary    
INSTALLING Install     
9 Drive radial shaft sealing ring (20) all the way into transmission housing (1) using drift (01) NOTES Check radial shaft sealing ring (20) is correctly seated in transmission housing (1).
Leaks can occur otherwise.
 
SPECIAL TOOL Drift Fig 2
10 Insert shift shaft (40) and screw in clamp bolt for detent plate (82a) IMPORTANT Make sure that the shift shaft (40) is positioned correctly in the detent plate (82).  
TORQUE SPECIFICATION Bolt, detent plate to range selector lever *BA27.40-P-1006-01A 
TORQUE SPECIFICATION
TRANSMISSION 722.9
Transmission with intelligent servo module (ISM)
*BA27.19-P-1004-01A 
11 Mount spring element for detent plate (16) and screw in bolt (16a) TORQUE SPECIFICATION Bolt, leaf spring to transmission housing *BA27.40-P-1019-01A 
TORQUE SPECIFICATION Detent plate spring element bolt to electrohydraulic controller unit *BA27.19-P-1005-01A 
12 Install oil pan TRANSMISSION 722.55 Transmission with intelligent servo module (ISM) AR27.10-P-7030GZH
TRANSMISSION 722.9 Transmission with intelligent servo module (ISM) AR27.10-P-7030W 
13 Install heat shield (3) of left catalytic converter and bracket (2) of lower engine compartment paneling TRANSMISSION 722.55/9 in MODEL 164, 221, 251 Transmission with intelligent servo module (ISM)  
14 Install intelligent servo module (ISM) TRANSMISSION 722.9 in MODEL 205 with ENGINE 651 AR27.19-P-0550LWB
TRANSMISSION 722.9 in MODEL 205 with ENGINE 274 AR27.19-P-0550LWA 
TRANSMISSION 722.9 in MODEL 222 AR27.19-P-0550LF
MODEL 164 AR27.19-P-0550GZA
MODEL 221 AR27.19-P-0550SX
MODEL 251 AR27.19-P-0550RT
15 Fill transmission with gear oil TRANSMISSION 722.9 (except 722.96) Transmission with intelligent servo module (ISM) AR27.00-P-0270W 
TRANSMISSION 722.96 Transmission with intelligent servo module (ISM) AR27.00-P-0270SYZ
TRANSMISSION 722.55 Transmission with intelligent servo module (ISM) AR27.00-P-0100GZH
INSPECT Check     
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
16 Perform engine test run; check transmission housing (1) at separation points and at radial shaft sealing ring (20) for leaks and check that transmission is functioning correctly
ELECTROHYDRAULIC CONTROLLER UNIT

Number Designation TRANSMISSION 722.9
BA27.19-P-1004-01A Shift shaft clamp bolt to detent plate Nm 8
ELECTROHYDRAULIC CONTROLLER UNIT

Number Designation TRANSMISSION 722.55 TRANSMISSION 722.9
BA27.19-P-1005-01A Detent plate spring element bolt to electrohydraulic controller unit Nm 8 9
HOUSING

Number Designation TRANSMISSION 722.55 TRANSMISSION 722.9
BA27.40-P-1006-01A Bolt, detent plate to range selector lever Nm 8 8
HOUSING

Number Designation TRANSMISSION 722.55 TRANSMISSION 722.9
BA27.40-P-1019-01A Bolt, leaf spring to transmission housing Nm 5 5
Fig 2: Identifying Drift (722 589 02 15 00)
G09975743Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner Adolf Wurth GmbH & Co. KG