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Remove/install oxygen sensors - AR07.04-P-0021MNA

ENGINE 177 in MODEL 205 

Fig 1: Oxygen Sensors Remove/Install Components (1 Of 2)
G11138996Courtesy of MERCEDES-BENZ USA
Fig 2: Oxygen Sensors Remove/Install Components (2 Of 2)
G11138997Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1.1 Switch off ignition and remove transmitter key Engine 177 in model 205
except code 889 (KEYLESS-GO)
 
1.2 Actuate KEYLESS GO start/stop button and switch off ignition Engine 177 in model 205
with code 889 (KEYLESS-GO)
 
2.1 Remove right air filter housing (6) For removal of the right oxygen sensor upstream of CAT (1) and the right oxygen sensor downstream of CAT (15) AR09.10-P-1150MNA
2.2 Remove right air filter housing (6) and left air filter housing (9) For removal of the oxygen sensor upstream of CAT (11) AR09.10-P-1150MNA
2.3 Remove cover (4) from left air filter housing (9) For removal of the right oxygen sensor upstream of CAT (12) and the right oxygen sensor downstream of CAT (15)  
3 Remove cover (5)    
4.1 Unclip retaining clips (7, 16) of electrical line For removal of the right oxygen sensor upstream of CAT (1)  
4.2 Unclip retaining clips (10, 13) of electrical line For removal of the oxygen sensor upstream of CAT (11)  
4.3 Unclip retaining clips (13) of electrical line For removal of the left oxygen sensor downstream of CAT (12)  
4.4 Unclip retaining clips (7) of electrical line For removal of the right oxygen sensor downstream of CAT (15)  
5 Detach vacuum line from vacuum pump (17) and place to one side For removal of the right oxygen sensor downstream of CAT (15)  
6 Remove lower engine compartment paneling   AR61.20-P-1105LW
7.1 Disconnect electrical connection (2) from transmission and separate For removal of the right oxygen sensor upstream of CAT (1)  
7.2 Disconnect electrical connection (8) from transmission and separate For removal of the left oxygen sensor upstream of CAT (11)  
7.3 Disconnect electrical connection (14) from transmission and separate For removal of the left oxygen sensor downstream of CAT (12)  
7.4 Disconnect electrical connection (18) from transmission and separate For removal of the right oxygen sensor downstream of CAT (15)  
8 Unclip electrical line of right oxygen sensor upstream of CAT (1), left oxygen sensor downstream of CAT (11) or left oxygen sensor upstream of CAT (12) or right oxygen sensor upstream of CAT (15) on bracket (3) INSTALLATION IMPORTANT Ensure correct routing of lines of right oxygen sensor upstream of CAT (1), left oxygen sensor downstream of CAT (11), left oxygen sensor downstream of CAT (12) or right oxygen sensor downstream of CAT (15).  
9 Detach and remove right oxygen sensor upstream of CAT (1), left oxygen sensor downstream of CAT (11), left oxygen sensor downstream of CAT (12) and right oxygen sensor upstream of CAT (15) INSTALLATION IMPORTANT Coat thread with heat-resistant lubricant.  
    TORQUE SPECIFICATION Primary catalytic converter oxygen sensor to front exhaust system *BA14.00-P-1001-02B 
    Paste, hot lubrication 1 kg, DBL 6879.20 *BR00.45-Z-1005-06A 
    SPECIAL TOOL Socket Fig 3
10 Install in the reverse order    
11 Read out fault memory using the diagnostic system and clear if necessary    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
12 Carry out an engine test run and check exhaust system for leaktightness    
OXYGEN SENSOR

Number Designation Engine 177
BA14.00-P-1001-02B Primary catalytic converter oxygen sensor to front exhaust system Nm 50
Fig 3: Identifying Socket (111 589 03 09 00)
G11138998Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1005-06A Paste, hot lubrication 1 kg, DBL 6879.20   A 000 989 76 51