LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2016 >> C63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbocharging - 205 Chassis >> Testing & Repair >> Remove/install divert air switchover valve - AR09.40-P-3000MNA

Remove/install divert air switchover valve - AR09.40-P-3000MNA

ENGINE 177 in MODEL 205 

MODIFICATION NOTES

26.04.2016 screw, change-over valve for forced-air circulation on intercooler Motor 177 BA09.41-P-1012-01X
Fig 1: Divert Air Switchover Valve Remove/Install Components
G11139004Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove right air filter housing (1)   AR09.10-P-1150MNA 
2 Remove left engine intake air duct (2)    
3 Remove screw/bolts (3) and engine wiring harness on left and right and left charge air cooler    
4 Remove screw/bolts (4) and engine wiring harness on take off right cylinder head cover TORQUE SPECIFICATION Bolt, engine wiring harness to cylinder head cover *BA15.18-P-1001-01G 
5 Remove hoses (5) SPECIAL TOOL Hose clamp pliers Figure
6 Unclip vacuum line at right on charge air cooler and place to one side When removing right-hand divert air switchover valve (7)  
7 Separate electrical connections (6)    
8 Remove screw/bolts on right or left divert air switchover valve (7) TORQUE SPECIFICATION Screw/bolt, bypass air switchover valve to charge air cooler *BA09.41-P-1012-01X 
9 Take out the right or left divert air switchover valve (7) in the upward direction INSTALLATION IMPORTANT Replace sealing ring.  
10 Install in the reverse order    
11 Read out fault memory using the diagnostic system and clear if necessary    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
12 Carry out an engine test run, checking the engine for proper operation and leaktightness    
CHARGE AIR LINE/CHARGE AIR COOLING

Number Designation Engine 177
BA09.41-P-1012-01X Screw/bolt, bypass air switchover valve to charge air cooler Nm 8
ENGINE WIRING HARNESS

Number Designation Engine 177
BA15.18-P-1001-01G Bolt, engine wiring harness to cylinder head cover Nm 9
Fig 2: Identifying Hose Clamp Pliers (003 589 03 37 00)
G07300850Courtesy of MERCEDES-BENZ USA