Remove/install left high-pressure fuel pump - AR07.02-P-1023MNA

ENGINE 176 in MODEL 463 

ENGINE 177 in MODEL 205 

Shown on ENGINE 177 

Fig 1: Left High-Pressure Fuel Pump Remove/Install Components - Shown On Engine 177 (1 Of 3)

Courtesy of MERCEDES-BENZ USA

Fig 2: Left High-Pressure Fuel Pump Remove/Install Components - Shown On Engine 177 (2 Of 3)

Courtesy of MERCEDES-BENZ USA

Fig 3: Left High-Pressure Fuel Pump Remove/Install Components - Shown On Engine 177 (3 Of 3)

Courtesy of MERCEDES-BENZ USA

	Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
	General information on work on gasoline direct injection system		AH07.00-P-2000-01A
	Remove
1	Set DIRECT SELECT gear selector switch to position "N" and release parking brake
2	Detach ground line from battery	Model 463 with engine 176	AR54.10-P-0003GW
		Engine 177 in model 205	AR54.10-P-0003LW
3	Remove left and right air filter housing		AR09.10-P-1150MNA
4	Remove insulation (1)
5	Remove side heat shield (4) of left ATL	Engine 177 in model 205	AR09.40-P-6026MNA
6	Remove screw/bolts (5) and place crash plate (6) to one side	Engine 177 in model 205
7	Unclip electrical line (7) on fuel line (12)
8	Remove the ignition coil (8)	Engine 177 in model 205	AR15.12-P-2003MNA
9	Remove position sensor of camshafts	Engine 176 in model 463	AR15.12-P-2144MNF
		Engine 177 in model 205	AR15.12-P-2144MNA
10	Remove lower engine compartment paneling	Engine 176 in model 463 as of model year 2016 except code ZQ0 (G 500 4x42)	AR61.20-P-1105GW
		Engine 177 in model 205	AR61.20-P-1105LW
11	Detach front circulation pump for low-temperature water circuit and place with attached lines and hoses to one side	Engine 176 in model 463	AR09.41-P-6925MNF
12	Rotate engine at crankshaft center bolt in direction of engine rotation to a 40°crank angle (CKA) after top dead center (TDC) on cylinder 1 (ignition TDC)		AR05.10-P-7620-04MNA
		Drift	Fig 6
13	Relieve fuel pressure over diagnostic socket (9)		AR07.03-P-1460-01MNA
		Pressure hose	Fig 5
14	Disconnect electrical connection (10)
15	Remove screw/bolts (11) for bracket on diagnostic socket (9)
16	Remove screw/bolts on the fuel lines holder (12, 13) at left cylinder head cover and remove left cylinder head
17	Remove filler neck (14)
18	Open mounting clamp (15) and detach fuel line (13) from hose (16)
19	Detach fuel line (12) on rail (17)	Thoroughly clean area around fuel line (12) on the locations to be separated. Failure can occur otherwise to the fuel system. Do not kink or bend fuel line (12). Otherwise leaks and damage may occur. Assembly cleaner	*BR00.45-Z-1028-04A
		Box wrench bit	Fig 4
20	Detach fuel lines (12, 13) on left fuel system high pressure pump (2) and place to one side	Thoroughly clean area around fuel lines (12, 13 at the locations to be separated. Failure can occur otherwise to the fuel system. Do not kink or bend the fuel lines (12, 13). Otherwise leaks and damage may occur. Assembly cleaner	*BR00.45-Z-1028-04A
		Box wrench bit	Fig 4
21	Remove screw/bolts (18) and remove left fuel system high pressure pump (2) upwards	Screw/bolts (18) must be removed alternately each by half a revolution each time when removing the left fuel system high pressure pump (2). Damage could occur to the left fuel system high pressure pump (2) otherwise. Thoroughly clean area around the fuel high-pressure circuit. Failure can occur otherwise to the fuel system. Assembly cleaner	*BR00.45-Z-1028-04A
	Install
22	Replace sealing ring of the left fuel system high pressure pump (2)
23	Attach left fuel system high pressure pump (2) with screw/bolt (18) to left cylinder head cover	Screw/bolts (18) must be screwed in alternately each by half a revolution each time when installing the fuel system high pressure pump (2). Damage could occur to the left fuel system high pressure pump (2) otherwise. The left fuel system high pressure pump (2) must lie flat on the cylinder head cover after tightening the screw/bolts (18). Replace screw/bolts (18). Bolt, fuel system high pressure pump to cylinder head	*BA07.02-P-1001-01E
	Check
24	Check fuel lines (12, 13) for damage and replace if necessary	Engine 176 in model 463	AR07.03-P-1010-03MM
		Engine 177 in model 205 The sealing cone for the fuel lines (12, 13) must be checked before assembly. This prevents leaks and damage.	AR07.03-P-1010-03MNA
25	Attach fuel lines (12, 13) to left fuel system high pressure pump (2)		AR07.03-P-1010-02MNA
		Do not kink or bend the fuel lines (12, 13). Otherwise leaks and damage may occur. Union nut, fuel line to fuel distributor/fuel system high-pressure pump	*BA07.03-P-1001-01H
		Box wrench bit	Fig 4
26	Attach fuel line (12) to rail (17)		AR07.03-P-1010-02MNA
		Do not kink or bend fuel line (12). Otherwise leaks and damage may occur. Union nut, fuel line to fuel distributor/fuel system high-pressure pump	*BA07.03-P-1001-01H
		Box wrench bit	Fig 4
27	Push fuel line (13) onto hose (16) and close off mounting clamp (15)	Replace mounting clamp (15).
28	Install filler neck (14)	When inserting the filler neck (14) make sure that the sealing ring is not damaged. Replace sealing ring. Bolt, filler neck to cylinder head cover	*BA01.20-P-1006-01J
29	Attach bracket of fuel lines (12, 13) to left cylinder head cover and left cylinder head
30	Screw in screw/bolts (11) on diagnostic socket bracket (9) and tighten diagnostic socket (9) to left cylinder head cover	Bolt, fuel line service connection to left cylinder head cover	*BA07.03-P-1002-01H
31	Connect electrical connection (10)
32	Mount front circulation pump for low-temperature water circuit	Engine 176 in model 463	AR09.41-P-6925MNF
33	Install lower engine compartment paneling	Engine 176 in model 463 as of model year 2016 except code ZQ0 (G 500 4x42)	AR61.20-P-1105GW
		Engine 177 in model 205	AR61.20-P-1105LW
34	Install position sensors of camshafts	Engine 176 in model 463	AR15.12-P-2144MNF
		Engine 177 in model 205	AR15.12-P-2144MNA
35	Install ignition coil (8)	Engine 177 in model 205	AR15.12-P-2003MNA
36	Clip electrical line (7) onto fuel line (12)
37	Screw in screw/bolts (5) and tighten down crash plate (6)	Engine 177 in model 205 Screw/bolt, shield plate to cylinder head	*BA07.02-P-1002-01E
38	Install side heat shield (4) of left ATL	Engine 177 in model 205	AR09.40-P-6026MNA
39	Install insulation (1)
40	Install left and right air filter housing		AR09.10-P-1150MNA
41	Attach ground line to battery	Engine 176 in model 463	AR54.10-P-0003GW
		Engine 177 in model 205	AR54.10-P-0003LW
42	Switch on ignition	The ignition must be switched on for 5 s before the engine start in order to fill the fuel system high pressure pump (2) with fuel. Damage could occur to the left fuel system high pressure pump (2) otherwise.
	Check
43	Check fuel high-pressure circuit		AR07.03-P-1010-04MM
	Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running.	Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.	AS00.00-Z-0005-01A
44	Perform an engine test run and check fuel system for proper operation and leaktightness

Fig 4: Identifying Box Wrench Bit (000 589 80 03 00)

Courtesy of MERCEDES-BENZ USA

Fig 5: Identifying Pressure Hose (119 589 04 63 00)

Courtesy of MERCEDES-BENZ USA

Fig 6: Identifying Drift (177 589 00 15 00)

Courtesy of MERCEDES-BENZ USA