Replace complete front end assembly together with reinforcement - AR62.30-P-1570LW

MODEL 205

MODEL 253

Shown on model 205

Fig 1: Front End Assembly Components - Shown On Model 205

G10134147

Courtesy of MERCEDES-BENZ USA

Shown on left side of vehicle on model 205

Fig 2: Front End Assembly Components - Shown On Model 205

G10134148

Courtesy of MERCEDES-BENZ USA

Shown on model 205

Fig 3: Front End Assembly Components - Shown On Model 205

G10134149

Courtesy of MERCEDES-BENZ USA

Shown on left side of vehicle on model 205

Fig 4: Front End Assembly Components - Shown On Model 205

G10134150

Courtesy of MERCEDES-BENZ USA

Shown on model 205

Fig 5: Front End Assembly Components - Shown On Model 205

G10134151

Courtesy of MERCEDES-BENZ USA

Shown on model 205 with CODE 23P (Driving Assistance Package Plus)

Fig 6: Front End Assembly Components - Shown On Model 205 With Code 23P

G10134152

Courtesy of MERCEDES-BENZ USA

Shown on model 205

Fig 7: Front End Assembly Components - Shown On Model 205

G10134153

TORQUE SPECIFICATION

TORQUE SPECIFICATION

TORQUE SPECIFICATION

TORQUE SPECIFICATION

TORQUE SPECIFICATION

TORQUE SPECIFICATION

TORQUE SPECIFICATION

TORQUE SPECIFICATION

TORQUE SPECIFICATION

Courtesy of MERCEDES-BENZ USA

	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Remove
1	Remove all detachable parts in repair area
2	Unscrew bolts (1.1, 1.2) on left and right on front module carrier (1)
3	Unscrew bolts (1.4) on left and right on front module carrier (1)	Model 205
4	Unscrew lower bolts (6.1) from brackets (6)
5	Unscrew bolts (5.1) from soundproofing (5)
6	Remove front module carrier (1) with crossmember (3)	Helper required.
7	Unscrew bolts (7.1) and remove soundproofing (7) on left and right
	Install
8	Install soundproofing (7) on left and right and screw in bolts (7.1) to stop	Do not tighten bolts (7.1) yet.
9	Install soundproofing (5) and screw in bolts (5.1) to stops	Do not tighten bolts (5.1) yet.
10	Install crossmember (3)
11	Install front module carrier (1) and screw in bolts (1.1, 1.2, 1.3, 3.1) to stop	Do not yet tighten bolts (1.1, 1.2, 1.3, 3.1).
12	Screw in bolts (1.4) on left and right to stop	Model 205 Do not tighten bolts (1.4) yet.
13	Install bracket (6) and screw in bolts (6.1) to stop	Do not tighten bolts (6.1) yet.
14	Tighten screw/bolts (7.1)	Bolt, soundproofing to front axle carrier	*BA62.30-P-1006-01H
15	Tighten bolts (5.1)	Bolt, longitudinal member to dampening	*BA62.30-P-1005-01H
16	Tighten bolts (3.1)	Bolt, crossmember to soundproofing	*BA62.30-P-1001-01H
17	Tighten bolts (1.1, 1.2, 1.3) on left and right	Bolt, front-module carrier to body/front-module carrier	*BA62.30-P-1007-01H
18	Tighten bolts (1.4) on left and right	Model 205
18	Tighten bolts (1.4) on left and right	Bolt, front-module carrier to body/front-module carrier	*BA62.30-P-1007-01H
19	Tighten bolts (6.1)
20	Install lock striker (8) and tighten bolts (8.1)	Bolt, lock striker to crossmember/front-module carrier	*BA62.30-P-1008-01H
21	Install struts (9) on left and right and tighten bolts (9.1)	Bolt, strut to crossmember	*BA62.30-P-1003-01H
21		Bolt, strut to soundproofing	*BA62.30-P-1004-01H
22.1	Install strut (2) and tighten bolts (2.1)	Model 205
22.2	Install bracket for left and right lamp unit on front module carrier (1) and tighten bolts (2.1)	Model 253
23	Install bracket (4) on left and right and tighten bolts (4.1)	Screw/bolt, crossmember to headlamp support	*BA62.30-P-1002-01H
24	Install bracket (10) and tighten bolts (10.1)	Model 205, 253 with code 23P (Driving Assistance package Plus)
25	Adjust height of engine hood (11) flush to left and right fender by turning nut (12) on left and right engine hood lock top section (13)
26	Apply wax preservation to connections on body	Cavity preservation, solvent-free (1 l container)	*BR00.45-Z-1003-05A
27	Install all detachable body components in area to be repaired

CROSS MEMBER AND FRONT REINFORCEMENT

Number	Designation			Model 205	Model 253
BA62.30-P-1001-01H	Bolt, crossmember to soundproofing	M10	Nm	50	50

CROSS MEMBER AND FRONT REINFORCEMENT

Number	Designation			Model 205	Model 253
BA62.30-P-1002-01H	Screw/bolt, crossmember to headlamp support	M6	Nm	8	8

CROSS MEMBER AND FRONT REINFORCEMENT

Number	Designation			Model 205	Model 253
BA62.30-P-1003-01H	Bolt, strut to crossmember	M8	Nm	20	20

CROSS MEMBER AND FRONT REINFORCEMENT

Number	Designation			Model 205	Model 253
BA62.30-P-1004-01H	Bolt, strut to soundproofing	M8	Nm	20	20

CROSS MEMBER AND FRONT REINFORCEMENT

Number	Designation				Model 205	Model 253
BA62.30-P-1005-01H	Bolt, longitudinal member to dampening	M12	Stage 1	Nm	90	90
BA62.30-P-1005-01H	Bolt, longitudinal member to dampening	M12	Stage 2	∠°	90	90

CROSS MEMBER AND FRONT REINFORCEMENT

Number	Designation			Model 205	Model 253
BA62.30-P-1006-01H	Bolt, soundproofing to front axle carrier	M8	Nm	23	23

CROSS MEMBER AND FRONT REINFORCEMENT

Number	Designation		Model 205	Model 253
BA62.30-P-1007-01H	Bolt, front-module carrier to body/front-module carrier	Nm	11	11

CROSS MEMBER AND FRONT REINFORCEMENT

Number	Designation			Model 205	Model 253
BA62.30-P-1008-01H	Bolt, lock striker to crossmember/front-module carrier	M6	Nm	10	10

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-05A	Cavity preservation, solvent-free (1 l container)	A 000 986 72 70 05