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Home >> Mercedes Benz >> 2016 >> C450 AMG >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> Automatic Transmission - 205 Chassis - 2 Of 2 >> Testing & Repair >> Remove/Install Wet Clutch - AR27.51-P-0300EH

Remove/Install Wet Clutch - AR27.51-P-0300EH

Transmission 724.2 

MODIFICATION NOTES

17.03.2016 Procedure for fitted rotor cover AS 2.2 added  

Shown with bolted on rotor cover 

Fig 1: Automatic Transmission Wet Clutch Components Location - Transmission 724.2 In Model 205 (Shown With Bolted On Rotor Cover)
G12935728Courtesy of MERCEDES-BENZ USA

Shown with fitted rotor cover 

G12935729Courtesy of MERCEDES-BENZ USA
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
  Notes on automatic transmission   AH27.19-P-0001-01NKB
REMOVINGINSTALLING Remove/install     
1 Remove intermediate housing   AR27.40-P-0500EH
    NOTES
Cleanliness is essential when working on the transmission.
Otherwise, even the smallest foreign particle in the hydraulic components of the transmission can lead to malfunctions or a total failure of the transmission.
IMPORTANT For cleaning, use lint-free cleaning cloth. Chamois leathers are the most suitable.
 
2.1 Remove bolts (2) from rotor cover (3) For bolted on rotor cover (3) only.
IMPORTANTInstallation  : Replace bolts (2).
 
    TORQUE SPECIFICATION Screw/bolt, rotor cover to rotor *BA27.10-P-1022-04G 
2.2 Detach retaining ring (9) from rotor cover (3) For fitted rotor cover (3) only.  
3 Pry rotor cover (3) off rotor (4) using assembly wedge then remove NOTES
Carefully pry off rotor cover (3).
Otherwise the stator coils (5) of the electrical machine and the sealing surfaces may be damaged.
IMPORTANT Transmission 724.2with bolted on rotor cover
Installation  : Align rotor cover (3) with SPECIAL TOOL guide pin (6) to rotor (4).
Use longer SPECIAL TOOL guide pin (6).
 
    SPECIAL TOOL Mounting wedge Fig 2
    SPECIAL TOOL Guide bolts Fig 4
4 Check oil pump bearing (7) In event of wear or damage

Replace oil pump bearing (7).
AR27.57-P-1010-01EH 
    SPECIAL TOOL Guide sleeve Fig 3
5 Remove start-up clutch (1) from rotor (4) IMPORTANTInstallation  : Generally replace the Torlon rings (8).  
6 Install in the reverse order    
AUTOMATIC TRANSMISSION COMPLETE

Number Designation Transmission 724.2
BA27.10-P-1022-04G Screw/bolt, rotor cover to rotor Nm 9
Fig 2: Identifying Mounting Wedge (110 589 03 59 00)
G12935730Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Guide Sleeve (210 589 01 14 00)
G12935731Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Guide Bolts (724 589 01 15 00)
G12935732Courtesy of MERCEDES-BENZ USA