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Install Rear Fender - Ar63.50-P-1400-04CLW

Model 205.3 

CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.3
BE60.00-P-1007-01BB Front door to sidewall Dimension "H1" mm 3, (±0,)
For picture, See AR60.00-P-0700-01LW .
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.3
BE60.00-P-1012-01BB Trunk lid to fender at rear, top Dimension "K" mm 3, (±1)
Dimension "K1" mm 4 (+1, /-1)
For picture, See AR60.00-P-0700-01LW .
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.3
BE60.00-P-1015-01BB Rear fender to taillamp Dimension "N" mm 1 (±1)
For picture, See AR60.00-P-0700-01LW .
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.3
BE60.00-P-1016-01BB Fuel filler flap Dimension "O" mm 2 (±0,)
For picture, See AR60.00-P-0700-01LW .
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-01A White sealing compound, 310 ml, DBL 6069.20 A 001 989 63 20
BR00.45-Z-1035-13A Blind rivet 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) A 000 991 76 32
BR00.45-Z-1043-13A Blind rivet with countersunk head 6.4X14.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN) A 000 991 82 32
BR00.45-Z-1162-02A Parts kit for 2-component adhesive for body A 012 989 17 71

IMPORTANT The next steps are shown on the left side of the vehicle and must be performed in the same way in the event of damage on the right side of the vehicle.

Further information can be found in the superordinate service information.

The safety information in the superordinate service information must be observed.

G13022173Courtesy of MERCEDES-BENZ USA
  1. Install rear fender (1) and fit.
  2. Install trunk lid.
  3. Install rear bumper.
  4. Install taillamp.
  5. Install door seal.
  6. Install striker eye.
  7. Check gaps and adjust
  8. Fix rear fender (1) in place.
  9. Remove striker eye.
  10. Remove door seal.
  11. Remove taillamp.
  12. Remove rear bumper.
  13. Remove trunk lid.
  14. Drill Ø 6.7 mm rivet holes in rear fender (1) (areas A and B).

    IMPORTANT Drill rivet holes through existing holes in body (area B).

  15. Countersink rivet holes (area B).
  16. Remove rear fender (1).
  17. Deburr rivet holes on the rear fender (1) and on the body.
    G13022174Courtesy of MERCEDES-BENZ USA
  18. Apply sealant to the rear outer wheel well and foam part (areas P and D).
  19. Apply 2-component adhesive in cross-hatched areas to the body (areas E and F).

    IMPORTANT Apply 2-component adhesive to the inside (area F).

    IMPORTANT Observe pretreatment of bonding surfaces. Observe manufacturer's specifications for drying and processing time of adhesive.

    G13022175Courtesy of MERCEDES-BENZ USA
  20. Install rear fender (1) and fix in place.
  21. Rivet rear fender (1) with rivets with a diameter of 6.4 x 12 (area G).
  22. Rear fender (1) POLARIZATION RESISTANCE SINGLE ROW SPOT WELD (areas H).
    G13022176Courtesy of MERCEDES-BENZ USA
  23. Rivet rear fender (1) with countersunk-head blind rivets with a diameter of 6.4 x 14.0 (area J).
  24. Rear fender (1) POLARIZATION RESISTANCE SINGLE ROW SPOT WELD (areas K).
  25. Rear fender (1) SHIELDED GAS SEAM WELD (areas M, N, and O).

    IMPORTANT To reduce heat distortion, perform inert gas welding in intervals and allow welding areas to cool in between.

  26. Surface grind inert gas welds (areas M, N, and O).
  27. Solder surfaces on rear fender (1) with body solder and smooth (areas M, N and O).
  28. Remove solder residues and grinding dust.
    G13022177Courtesy of MERCEDES-BENZ USA
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