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Install C-Pillar - Ar63.20-P-0500-03LW

MODEL 205.0/1 

IMPORTANT The following steps are shown on the left side of the vehicle and must be accomplished analogously on the right side in the event of damage.

  1. install C-pillar (1) and strut (2), fit and fix in place.
  2. Drill Ø 6.7 mm rivet holes in C-pillar (1) and strut (2) (areas A1 und A2 ).
  3. Remove C-pillar (1) and strut (2).
  4. Deburr rivet holes on C-pillar (1), strut (2) and body on both sides.
  5. Remove drilling chips.
  6. Coat insides of riveted joints with zinc dust paint.

    NOTES Do not coat bonding surfaces with zinc dust paint (area A2 ).

    Otherwise adhesion problems may occur.

    G13021919Courtesy of MERCEDES-BENZ USA
    G13021920Courtesy of MERCEDES-BENZ USA
  7. Clean contact surfaces of foam parts (3) on C-pillar (1), apply sealant to C-pillar (1) and insert foam parts (3).
  8. Apply sealant to foam part (3) (area C).
  9. Apply 2-component adhesive to C-pillar (1) in crosshatched area (area B).

    IMPORTANT Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

  10. Install C-pillar (1) and strut (2) and fix in place.
  11. Rivet C-pillar (1) and strut (2) with Ø 6.4x12 rivets (areas D1 and D2 ).
  12. C-pillar (1) and strut (2) POLARIZATION RESISTANCE SINGLE ROW SPOT WELD (areas E).
  13. Apply 2-component adhesive to C-pillar (1) in crosshatched area (area F).

    IMPORTANT Immediately before installing fender.

    IMPORTANT Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

  14. Insert foam parts on end plate into rear fender with sealant.

    IMPORTANT Immediately before installing fender.

    G13021921Courtesy of MERCEDES-BENZ USA