Separate Rear Wall Paneling - Ar64.10-P-1100-01LW

Model 205.0/1/3 

Model 213.0/1 

The following steps are shown on model 205.0.

Fig 1: Rear Wall Paneling Locations (Model 205.0/1/3, Model 213.0/1)

Courtesy of MERCEDES-BENZ USA

1. Expose spot welds on rear wall paneling (1) and cut out (area A and B).

   Cut out spot welds through two panel thicknesses (areas B).

2. Dill clinch connections on rear wall paneling (1) with Ø 6 mm bit (area C).

   The clinch connections can also be separated with a riveter for self-piercing and flow-form rivets.

   Courtesy of MERCEDES-BENZ USA

3. Expose spot welds on rear wall paneling (1) and drill with Ø 6.5 mm (areas D).

   Courtesy of MERCEDES-BENZ USA

4. Heat rear wall paneling (1) in crosshatched areas.

   Cross-hatched areas are bonded with adhesive.

   Courtesy of MERCEDES-BENZ USA

5. Heat rear wall paneling (1) in crosshatched areas.

   Cross-hatched areas are bonded with adhesive.

6. Remove rear wall paneling (1).

   Courtesy of MERCEDES-BENZ USA

7. Sand down mating surfaces to bare metal in crosshatched areas.

   Sand down spot weld flanges to bare metal on both sides.

8. Remove grinding dust and drill chips.
9. Coat insides of spot weld flanges with zinc dust paint.

   Do not coat bonding surfaces with zinc dust paint (areas E).

   Otherwise adhesion problems may occur.

   Observe pretreatment of bonding surfaces.