Replace Brake Fluid - AP42.00-P-4280EW
Model 204, 205, 207, 212, 218
Shown on model 212
Shown on model 204
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of poisoning
from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid |
Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | AS42.50-Z-0001-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Notes on repairs to brake system | AH42.00-P-0003-01A | ||
| Notes on handling, transport and storage of ceramic brake disks | AH42.10-P-9406-13A | ||
| Brake fluid notes | AH42.50-P-0001-01A | ||
| Remove/install | |||
| 1 | Open engine hood | Model 204, 205, 207, 212, 218 | |
| Model 204.3, 207, 212 | AR88.40-P-1000EW | ||
| Clean | |||
| 2 | Clean cap (1) and brake fluid reservoir (2) | ||
| 3 | Unscrew cap (1) | ||
| 4 | Suction off brake fluid from the brake fluid reservoir (2) | ||
| 5 | Fill with new brake fluid up to the "MAX" mark in the brake fluid reservoir (2) | ||
| 6 | Connect filling and bleeding unit (01) onto brake fluid reservoir (2) and switch on | ||
| 000 588 01 82 00 Filling unit | WS25.00-P-0016B | ||
| 7 | Raise vehicle | ||
| 8 | Remove front wheel-and-tire assemblies | ||
| Model 205 | AR40.10-P-1102A | ||
| MODEL 212, 218 | AP40.10-P-4050EW | ||
| 9.1 | Remove rear section of lower engine compartment paneling | MODEL 204, 207, 212, 218 with spark ignition engine and manual transmission MODEL 205 | |
| Model 204.0/2 with engine 156, 271, 272, 274, 276 Model 204.3 with engine 156, 271, 274, 276 Model 207 with engine 271, 272, 273, 274, 276, 278 Model 212 with engine 156, 157, 271, 272, 273, 274, 276, 278 Model 218 with engine 157, 276, 278 |
AR61.20-P-1105EW | ||
| Model 205 | AR61.20-P-1105LW | ||
| 9.2 | Remove rear bottom part of soundproofing | MODEL 204, 207, 212, 218 with diesel engine and manual transmission | |
| MODEL 204.0/2 with ENGINE 642, 646, 651 MODEL 204.3 with engine 651 MODEL 207, 212, 218 with engine 642, 651 |
AR94.30-P-5300EW | ||
| 10 | Remove cover (3) from clutch housing | MODEL 204 with single-plate clutch | |
| 11 | Allow brake fluid to flow out at bleed screws on brake calipers | New brake fluid must emerge via the bleed hose (02) free of bubbles: ↓ Carrying out bleeding operation |
|
| Model 204 | AR42.10-P-0010-02CW | ||
| Model 205 | AR42.10-P-0010-02LW | ||
| Model 207, 212, 218 | AR42.10-P-0010-02EW | ||
| BA42.10-P-1002-12J | |||
| *BA42.10-P-1002-12V | |||
| BA42.10-P-1003-10J | |||
| *BA42.10-P-1003-10W | |||
| 12 | Allow brake fluid to flow out at bleed screws on central clutch release bearing | Vehicles with manual transmission New brake fluid must escape free of bubbles via the bleed hose (4): ↓ Carrying out bleeding operation |
|
| Model 204 | AR42.10-P-0010-02CW | ||
| Carrying out bleeding operation Model 205 |
AR42.10-P-0010-02LW | ||
| Model 207, 212 | AR42.10-P-0010-02EW | ||
| BA25.20-P-1001-01B | |||
| *BA25.20-P-1001-01G | |||
| Fig 1 | |||
| Check | |||
| 13 | Check the clutch operator for proper operation and leaktightness | If a problem arises ↓ Determine and rectify cause, subject to separate repair order. |
|
| 14 | Check brake system for leaks | If a problem arises ↓ Determine and rectify cause, subject to separate repair order. |
|
| 15 | Install in the reverse order | ||
| 16 | Correct fluid level in brake fluid reservoir (2) | Model 204, 207, 212, 218 | AP42.10-P-4210EW |
| Model 205 | AP42.10-P-4210CAA |
CLUTCH OPERATING SYSTEM
| Number | Designation | Transmission 711.6 (except 711.640/641) | Transmission 716.6 all models (except in model 211) | |
|---|---|---|---|---|
| BA25.20-P-1001-01B | Bleed screw to central clutch operator | Nm | 9 | 9 |
CLUTCH OPERATING SYSTEM
| Number | Designation | Transmission 716.7 | |
|---|---|---|---|
| BA25.20-P-1001-01G | Bleed screw at clutch slave cylinder | Nm | 6 |
REAR AXLE BRAKE CALIPER
| Number | Designation | Model 204 | Model 207 | |
|---|---|---|---|---|
| BA42.10-P-1002-12J | Bleed screw to brake caliper | Nm | 18 | 18 |
REAR AXLE BRAKE CALIPER
| Number | Designation | Model 212 | Model 218 | |
|---|---|---|---|---|
| BA42.10-P-1002-12J | Bleed screw to brake caliper | Nm | 18 | 18 |
REAR AXLE BRAKE CALIPER
| Number | Designation | Model 205 (except 205.086/087/286/287/386/387/486/487) | Model 205.086/087/286/287/386/387/486/487 | |
|---|---|---|---|---|
| BA42.10-P-1002-12V | Bleed screw to brake caliper | Nm | 18 | 18 |
FRONT AXLE BRAKE CALIPER
| Number | Designation | Model 204 (except 204.077/277/377/9) | Model 204.9 | |
|---|---|---|---|---|
| BA42.10-P-1003-10J | Bleed screw at brake caliper | Nm | 18 | 18 |
FRONT AXLE BRAKE CALIPER
| Number | Designation | Model 207 | Model 212 (except 212.061/074/075/076/077/092/274/275/276/277/292) | |
|---|---|---|---|---|
| BA42.10-P-1003-10J | Bleed screw at brake caliper | Nm | 18 | 18 |
FRONT AXLE BRAKE CALIPER
| Number | Designation | Model 205 | |
|---|---|---|---|
| BA42.10-P-1003-10W | Bleed screw at brake caliper | Nm | 18 |