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Home >> Mercedes Benz >> 2016 >> C450 AMG >> Repair and Diagnosis >> Body & Frame >> Mirrors >> Detachable Body Components - 205 Chassis >> Testing & Repair >> Remove/Install Front Bumper - AR88.20-P-2000LW

Remove/Install Front Bumper - AR88.20-P-2000LW

Model 205 

Model 253 

Model 293 

MODIFICATION NOTES

22.03.2018 Special tool changed. Operation step 8
G12939773Courtesy of MERCEDES-BENZ USA

Shown on model 205 with code P76 (Standard equipment, Exterior) 

G12939774Courtesy of MERCEDES-BENZ USA

Shown on model 205 with code P76 (Standard equipment, Exterior) 

G12939775Courtesy of MERCEDES-BENZ USA

Shown on model 205 with code P76 (Standard equipment Exterior) and with code U60 (Active hood (Pedestrian protection)) 

Shown on model 205 with code 501 (360° camera) 

G12939776Courtesy of MERCEDES-BENZ USA

Shown on model 205 with code 5U3 (AIRPANEL) 

G12939777Courtesy of MERCEDES-BENZ USA
G12939778Courtesy of MERCEDES-BENZ USA

Shown on model 205 with code P76 (Standard equipment, Exterior) 

Shown on model 205 with code 233 (DISTRONIC PLUS) 

G12939779Courtesy of MERCEDES-BENZ USA
  Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Open hood.    
2 Disconnect ground line from battery. Model 293
with code U60 (Active Bonnet (Pedestrian protection))
AR54.10-P-0003EQ
    Model 205
with code U60 (Active Bonnet (Pedestrian protection))
Model 253
with code U60 (Active Bonnet (Pedestrian protection))
AR54.10-P-0003LW
3 Mask off left front fender (11), right front fender (12) and lamp units in area of bumper (1) using suitable tape.    
4 Remove Mercedes star. Model 205
with code 233 (DISTRONIC PLUS)
Model 205
with code 239 (Active Distance Assist DISTRONIC)
 
      AR88.40-P-4050LW 
5.1 Remove front engine compartment lining and center engine compartment lining. Model 205  
      AR61.20-P-1105LW
5.2 Detach front engine compartment lining in area of bumper (1). Model 253
Model 293
 
    Model 293 AR61.20-P-1105EQ
    Model 253 AR61.20-P-1105LW
6 Remove outside temperature sensor (17). Model 205  
7 Unscrew bolts (2). Model 205  
8 Remove expansion rivets (3) from left front fender liner (4) and right front fender liner (5). SPECIAL TOOL Dismantling tool Fig 2
9 Press left front fender liner (4) and right front fender liner (5) to side and remove screws (6). SPECIAL TOOL Long wedge Fig 3
10 Detach protective strips in area of bumper (1) on right and left. NOTES Carefully detach protective strips. Otherwise, the protective strips can be damaged.  
11 Disengage bumper (1) from left front fender (11 and right front fender (12).    
12 Detach electrical connector (7).    
13 Detach electrical connection (9). Model 205, 253, 293
with code 501 (360° camera)
 
14 Disconnect electrical connector (10). Model 205, 253
with code 5U3 (AIRPANEL)
 
15 Remove screws from left lamp unit and right lamp unit. Model 253
Model 293
INSTALLATION IMPORTANT Observe gaps.
 
    Model 293 Radiator grille to headlamp at side BE60.00-P-1004-01OA
    Model 253.1/9
Model 253.3 Bumper to headlamp, side
BE60.00-P-1005-01FA
    SPECIAL TOOL Feeler gauge Fig 1
16 Remove bolts (13). IMPORTANT Model 205.064/086/087/088/089/264/286/287/288/289/364/386/387/388/389/464/486/487/489 Remove five screws (13).
IMPORTANT Model 253 Remove three retaining clips instead of the three screws (13) in the center.
 
17 Release bumper (1) from arrests (14). Model 205
INSTALLATION IMPORTANT Observe gaps.
 
    Engine hood to radiator trim/soft nose *BE60.00-P-1003-01BB 
    Protrusion of radiator trim/soft nose, engine hood *BE60.00-P-1004-01BB 
    SPECIAL TOOL Feeler gauge Fig 1
18 Remove bumper (1). INSTALLATION NOTES
Model 205, 253, 293
with code 233 (DISTRONIC PLUS)
Model 205, 253, 293
with code 239 (Active Distance Assist DISTRONIC)
Ensure that the air deflector (15) is located below the radar sensor (16).
Otherwise the driver assistance system can fail.
IMPORTANT Model 205
Installation: Observe gap dimension.
 
    Model 205 Engine hood to bumper *BE60.00-P-1005-01BB 
    SPECIAL TOOL Feeler gauge Fig 1
INSPECT Check     
19 Check impact absorber for damage.    
  General information on the impact absorber If damage is present,

Replace impact absorber.
AH88.20-P-1000-01A 
20 Check pedestrian protection sensor (8) for any type of damage. Model 205, 253, 293
with code U60 (Active Bonnet (Pedestrian protection))
 
  Notes on pedestrian protection sensor Model 205, 253
with code U60 (Active Bonnet (Pedestrian protection))
If damage is present,

Replace pedestrian protection sensor (8).
AH91.60-P-0001-01A
    Model 205
with code U60 (Active Bonnet (Pedestrian protection))
Model 253
with code U60 (Active Bonnet (Pedestrian protection))
AR91.60-P-0950LW
21 Install in the reverse order.    
  Calibrate     
22 Calibrate 360° camera with diagnosis system.    
REFER TO SELF-DIAGNOSTIC SYSTEMS   Model 293
with code 501 (360° camera)
AD00.00-P-2000-06FR
REFER TO SELF-DIAGNOSTIC SYSTEMS   Model 205
with code 501 (360° camera)
Model 253
with code 501 (360° camera)
AD00.00-P-2000-04B
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.0/1 Model 205.2
BE60.00-P-1003-01BB Engine hood to radiator trim/soft nose Dimension "C" mm 3, 5 (±1) 3, 5 (±1)
For picture, see   AR60.00-P-0700-01LW AR60.00-P-0700-01LW
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.3 Model 205.4
BE60.00-P-1003-01BB Engine hood to radiator trim/soft nose Dimension "C" mm 3, 5 (±1) 3, 5 (±1)
For picture, see   AR60.00-P-0700-01LW AR60.00-P-0700-01LW
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.0/1 Model 205.2
BE60.00-P-1004-01BB Protrusion of radiator trim/soft nose, engine hood Dimension "C" mm 1 (±1) 1 (±1)
For picture, see   AR60.00-P-0700-01LW AR60.00-P-0700-01LW
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.3 Model 205.4
BE60.00-P-1004-01BB Protrusion of radiator trim/soft nose, engine hood Dimension "C" mm 1 (±1) 1 (±1)
For picture, see   AR60.00-P-0700-01LW AR60.00-P-0700-01LW
GAP DIMENSIONS

Number Designation Model 293
BE60.00-P-1004-01OA Radiator grille to headlamp at side Dimension "B3" mm 2, 5 (±1, 5)
For picture, see   -
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.0/1 Model 205.2
BE60.00-P-1005-01BB Engine hood to bumper Dimension "D" mm 4 (±1) 4 (±1)
For picture, see   AR60.00-P-0700-01LW AR60.00-P-0700-01LW
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.3 Model 205.4
BE60.00-P-1005-01BB Engine hood to bumper Dimension "D" mm 4 (±1) 4 (±1)
For picture, see   AR60.00-P-0700-01LW AR60.00-P-0700-01LW
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 253.3 Model 253.1/9
BE60.00-P-1005-01FA Bumper to headlamp, side Dimension "E2" mm 2, 5 (±1, 5) 2, 5 (±1, 5)
For picture, see   AR60.00-P-0700-01LW AR60.00-P-0700-01LW
Fig 1: Identifying Feeler Gauge (129 589 03 21 00)
G12939780Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Dismantling Tool (000 589 95 63 00)
G12939781Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Long Wedge (115 589 03 59 00)
G12939782Courtesy of MERCEDES-BENZ USA