Remove/Install Pyrofuse Electrical Connector - AR54.15-P-1100LW
Model 205.012/013/047/053/054/147/212/213/247/253
Model 253.354/954
Shown on model 205.012
| Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. | AS00.00-Z-0035-01A | |
| Risk of fire /risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC. | No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers. | AS54.10-Z-0001-01A | |
| General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system | AH00.00-Z-0300-01A | ||
| Notes on battery | AH54.10-P-0001-01A | ||
| Remove | |||
| 1.1 | Disconnect the ground line for the on-board electrical system battery (G1). | Model 205.012/013/053/054/212/213/253, 253.354/954 | AR54.10-P-0003LW |
| 1.2 | Expose on-board electrical system battery (G1) until the positive terminal cover is accessible. | Model 205.047/147/247 | AR54.10-P-0005LWA |
| 2 | Remove positive terminal cover. | ||
| 3 | Unlock locking pin (1). | ||
| 4 | Disconnect electrical connection (2). | ||
| 5 | Branch off electrical wiring harness (3) from electrical wiring harness (4). | ||
| 6 | Remove insulation of electrical wiring harness (3) up to behind the damaged area. | ||
| 7 | Cut off electrical wiring harness (3) just behind damaged area. | ||
| Install | |||
| 8 | Cut electrical repair wiring harness (5) according to the cut off section of the electrical wiring harness (3). | ||
| Risk of injury caused by burns to skin and eyes, risk of poisoning caused by inhaling fumes during soldering. | Wear protective gloves, protective clothing and safety glasses. Ensure that the work area is adequately ventilated. Secure power supply cables. Avoid sources of fire in working area. | AS00.19-Z-0002-01A | |
| 9 | Connect electrical repair wiring harness (5) using end sleeves (6) with electrical wiring harness (3). | AR00.19-P-0100-09A | |
| Notes on soft soldering | AH00.19-P-1000-07A | ||
| 000 588 00 84 00 Heat gun | WS54.00-P-0049B | ||
| Fig 3 | |||
| Fig 6 | |||
| Fig 5 | |||
| Fig 1 | |||
| Fig 4 | |||
| Fig 2 | |||
| 10 | Wrap fabric tape around repair area. | AR00.19-P-0100-08A | |
| 11 | Integrate electrical repair wiring harness (5) into electrical wiring harness (4) and wrap with fabric tape. | ||
| 12 | Connect electrical connection (2). | ||
| 13 | Lock locking pin (1). | ||
| 14 | Install positive terminal cover. | ||
| 15.1 | Connect ground line of on-board electrical system battery (G1). | Model 205.012/013/053/054/212/213/253, 253.954 | |
| AR54.10-P-0003LW | |||
| 15.2 | Install on-board electrical system battery (G1). | Model 205.047/147/247 | |
| AR54.10-P-0005LWA |