Fill Automatic Transmission With Transmission Oil - AR27.00-P-0270EH
Transmission 724.2
MODIFICATION NOTES
| 01.06.2016 | Operation step for filling transmission with transmission oil additive added. | Operation step 3 |
Fig 1: Automatic Transmission Oil Overflow Pipe Component Location - Transmission 724.2 And 722.9 In Model 205
Fig 2: Automatic Transmission Oil Drain Screw Component Location - Transmission 724.2 And 722.9 In Model 205
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| Notes on automatic transmission | AH27.19-P-0001-01NKB | ||
| Remove | |||
| 1.1 | Remove bottom rear engine compartment paneling | Transmission 724.2 in model 166, 212 with engine 276 Transmission 724.2 in model 205, 222, 253 |
|
| Transmission 724.2 in model 166 with engine 246 | AR61.30-P-1001GQ | ||
| Transmission 724.2 in model 205, 253 | AR61.20-P-1105LW | ||
| Transmission 724.2 in model 222 | AR61.20-P-1105LF | ||
| Transmission 724.2 in model 212 with engine | AR61.20-P-1105EW | ||
| 1.2 | Remove rear bottom part of soundproofing | Transmission 724.2 in model 212 with engine 651 | AR94.30-P-5300EW |
| Fill with transmission oil | |||
| 2 | Unscrew drain screw (3) | ||
| 3 | Add transmission oil additive as per operator's manual included | Transmission oil additive | *BR00.45-Z-1105-06A |
| 4 | Screw-in adapter (2) and connect oil dispenser | ||
| 000 588 06 82 00 Oil dispenser | WS18.00-P-0026B | ||
| 5 | Pump transmission oil using oil dispenser into transmission | ||
| 000 588 06 82 00 Oil dispenser | WS18.00-P-0026B | ||
| Automatic transmission fluids (ATF) (specification 236.15) | BB00.40-P-0236-15A | ||
Otherwise the transmission may be damaged. |
*BF27.00-P-1001-01H | ||
| 6 | Unscrew thermostat screw plug (4) and remove spring (6) with thermostat element (7) | Only when the oil cooler or the oil line have been removed and installed or replaced, or following a transmission repair. |
|
| 7 | Screw-in adapter (8) with sealing ring (5) and tighten lightly by hand | Only when the oil cooler or the oil line have been removed and installed or replaced, or following a transmission repair. |
Fig 3 |
| 8 | Start engine and shift transmission to transmission mode | The transmission must be in transmission mode S. This ensures that the start-up clutch remains closed. Otherwise faulty measurements will be made when checking the oil level. Otherwise the transmission may be damaged. |
|
| 9 | Connect diagnostic system and heat up transmission to a transmission oil temperature of 45°C/113 | ||
| Transmission 724.2 in model 205, 222, 253 | AD00.00-P-2000-04B | ||
| Transmission 724.2 in model 166, 212 | AD00.00-P-2000-04A | ||
| 10 | Turn off engine | ||
| 11 | Check transmission oil temperature again using diagnostic system | ||
| 12 | Remove adapter (8) | Only when the oil cooler or the oil line have been removed and installed or replaced, or following a transmission repair. |
Fig 3 |
| 13 | Install thermostat element (7) with spring (6), and tighten thermostat screw plug (4) | Only when the oil cooler or the oil line have been removed and installed or replaced, or following a transmission repair. |
*BA27.10-P-1004-04G |
| 14 | Start engine, move selector lever to P position and shift transmission to transmission mode S | The transmission must be in transmission mode S. This ensures that the start-up clutch remains closed. Otherwise faulty measurements will be made when checking the oil level. |
|
| Correct transmission oil level | |||
| 15 | Shift through the gear ranges P-R-N-D several times with the brake operated and the engine at idle | ||
| 16 | Leave engine in selector lever position P at idle speed, and shift transmission to transmission mode S | The transmission must be in transmission mode S. This ensures that the start-up clutch remains closed. Otherwise faulty measurements will be made when checking the oil level. |
|
| 17 | Determine transmission oil temperature using diagnostic system | The transmission oil temperature may not exceed 45°C/113. Otherwise, the wrong amount will be added and this will damage the transmission. |
|
| 18 | Close oil dispenser and unscrew adapter (2) from oil pan | ||
| 000 588 06 82 00 Oil dispenser | WS18.00-P-0026B | ||
| 19 | Allow oil to drain off at a constant oil flow (arrow a) at the specified transmission oil temperature, until only a few drops exit at the drain orifice (arrow b) | The engine must run at idle speed and the transmission oil temperature may not exceed 45°C/113. Otherwise too much transmission oil will escape. If, after unscrewing the adapter (2), there is no constant flow of oil (arrow a) flowing out ↓ Add transmission oil again and correct transmission oil level. |
|
| 20 | Replace sealing ring (5) and tighten the drain screw (3) | *BA27.10-P-1001-03D | |
| 21 | Turn off engine | ||
| Install | |||
| 22.1 | Install lower engine compartment paneling at bottom | Transmission 724.2 in model 166, 212 with engine 276 | |
| Transmission 724.2 in model 205, 222, 253 | |||
| Transmission 724.2 in model 166 with engine 276 |
AR61.30-P-1001GQ | ||
| Transmission 724.2 in model 222 | AR61.20-P-1105LF | ||
| Transmission 724.2 in model 205, 253 | AR61.20-P-1105LW | ||
| Transmission 724.2 in model 212 with engine 276 | AR61.20-P-1105EW | ||
| 22.2 | Install lower section of rear soundproofing | Transmission 724.2 in model 212 with engine 651 |
AR94.30-P-5300EW |
AUTOMATIC TRANSMISSION OIL PAN
| Number | Designation | Transmission 724.2 | |
|---|---|---|---|
| BA27.10-P-1001-03D | Drain screw to oil pan | Nm | 20 |
AUTOMATIC TRANSMISSION COMPLETE
| Number | Designation | Transmission 724.2 | |
|---|---|---|---|
| BA27.10-P-1004-04G | Screw plug (thermostat element) to clutch housing | Nm | 20 |
AUTOMATIC TRANSMISSION
| Number | Designation | Transmission 724.2 | ||
|---|---|---|---|---|
| BF27.00-P-1001-01H | Filling capacity | with complete refill | Liter | 9 |
| Sheet | BB00.40-P-0236-15A | |||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1105-06A | Transmission oil additive | A 001 989 94 03 09 |