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Home >> Mercedes Benz >> 2016 >> C350e >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbocharging - 205 Chassis >> Testing & Repair >> Remove/Install Right Charge Air Pipe - AR09.41-P-1326MMV

Remove/Install Right Charge Air Pipe - AR09.41-P-1326MMV

Engine 276.8 in model 205 

Engine 276.8 in model 253 

G12935154Courtesy of MERCEDES-BENZ USA
  Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
NOTES Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVING Remove     
1 Remove upper engine cover    
2 Remove right engine air intake duct upstream of right air filter    
3 Remove screw/bolt (3)    
4 Unscrew screw/bolt (4) and remove bracket (6)    
5 Loosen clamp (2)    
6 Detach right charge air pipe (1) from right ATL and from boot (5) and remove    
7 Seal openings on charge air cooler and right ATL with protective cover SPECIAL TOOL Set of protective caps Fig 1
8 Check boot (5) and clamps (2, 7) for damage If damage is present

Replace boot (5) together with clamps (2, 7).
 
INSTALLING Install     
9 Remove protective covers from openings of the right ATL and the charge air cooler SPECIAL TOOL Set of protective caps Fig 1
10 Mount right charge air pipe (1) on right ATL and on boot (5)    
11 Tighten clamp (2)    
12 Position bracket (6) and tighten nut (4) TORQUE SPECIFICATION Screw/bolt, charge air pipe to turbocharger *BA09.41-P-1006-01R 
13 Tighten screw/bolt (3) TORQUE SPECIFICATION M6 X 1 *BA00.10-P-1002-04A 
14 Install right engine air intake duct upstream of right air filter    
  Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
15 Perform an engine test run, checking the engine for function and leaktightness in the area around right charge air pipe (1)    
16 Install upper engine cover    
METRIC SCREWS/BOLTS AND NUTS AS PER MBN 10 105, 10 143

Number Designation 8.8 10.9
BA00.10-P-1002-04A M6 X 1 Nm 9 13
CHARGE AIR PIPE/CHARGE AIR COOLING

Number Designation Engine 276.8
BA09.41-P-1006-01R Screw/bolt, charge air pipe to turbocharger Nm 9
Fig 1: Identifying Set Of Protective Caps (001 589 02 91 00)
G12935155Courtesy of MERCEDES-BENZ USA