LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2016 >> C350e >> Repair and Diagnosis >> Collision >> General Collision Information >> Side Wall >> Testing & Repair >> Install Rear Fender Complete - Ar63.50-P-1401-03LWR

Install Rear Fender Complete - Ar63.50-P-1401-03LWR

Model 205.4 

IMPORTANT The following steps are shown on the left side of the vehicle and must be performed analogously on the right side in the event of damage.

G13022195Courtesy of MERCEDES-BENZ USA
  1. Install rear fender (1) and fit.
  2. Install rear bumper.
  3. Install trunk lid.
  4. Install rear lamp.
  5. Install door seal.
  6. Check and adjust gap dimensions.
  7. Fix rear fender (1) in place.
  8. Remove door seal.
  9. Remove taillamp.
  10. Remove trunk lid.
  11. Remove rear bumper.
  12. Drill rivet holes on rear fender (1) with Ø 6.7 mm bit (areas A).
  13. Remove rear fender (1).
  14. Deburr rivet holes on rear fender (1) and body on both sides.
    G13022196Courtesy of MERCEDES-BENZ USA
  15. Apply sealant to outer rear wheel well in crosshatched areas to foam part and body (areas C and D).
  16. Apply 2-component adhesive to body in crosshatched areas (areas B).

    IMPORTANT Observe pretreatment of bonding surfaces. Observe manufacturer's specifications for drying and processing time of adhesive.

    G13022197Courtesy of MERCEDES-BENZ USA
  17. Install rear fender (1) and fix in place.
  18. Rivet rear fender (1) with Ø 6.5x14.5 rivet (areas E1 ).

    IMPORTANT Clamping range 5 mm.

  19. Rivet rear fender (1) with Ø 6.5x14.5 rivet (area E2 ).

    IMPORTANT Clamping range 5 mm to 6.5 mm.

  20. Rivet rear fender (1) with Ø 6.5x12.5 (area E3 ).

    IMPORTANT Clamping range 3.5 mm.

  21. Rear fender (1) POLARIZATION RESISTANCE SINGLE ROW SPOT WELD (areas F).
  22. Rear fender (1) POLARIZATION RESISTANCE SINGLE ROW SPOT WELD (areas G).
    G13022198Courtesy of MERCEDES-BENZ USA
  23. Rear fender (1) POLARIZATION RESISTANCE SINGLE ROW SPOT WELD (areas H).
  24. Rear fender (1) SHIELDED GAS PLUG WELD (area I).
    G13022199Courtesy of MERCEDES-BENZ USA