Replace Complete Front End Assembly Together With Reinforcement - Ar62.30-P-1570LW

Model 205 

Model 213 

Model 253 

Model 293 

17.12.2015	Bolt, cross member to soundproofing	Model 205	BA62.30-P-1001-01H
17.12.2015	Bolt, cross member to soundproofing	Model 253	BA62.30-P-1001-01H
07.12.2016	Schraube Scheinwerferhalter an Quertrager	Model 205	BA62.30-P-1002-01H

Shown on model 205 

Shown on left side of vehicle on model 205 

Shown on model 205 

Shown on left side of vehicle on model 205 

Shown on model 205 

Model 213 

Shown on model 205 with CODE 23P (Driving Assistance Package Plus) 

Shown on model 205 

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	See AS00.00-Z-0010-01A .
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	See AS00.00-Z-0017-01A .
	Remove
1	Remove all detachable parts in repair area
2	Unscrew bolts (1.1, 1.2) on left and right on front module carrier (1)
3	Unscrew bolts (1.4) on left and right on front module carrier (1)	Model 205
4	Unscrew lower bolts (6.1) from brackets (6)
5	Unscrew bolts (5.1) from soundproofing (5)
6	Remove front module carrier (1) with crossmember (3)	Helper required.
7	Unscrew bolts (7.1) on left and right
8	Remove dampening (7) on left and right
	Install
9	Install soundproofing (7) on left and right and screw in bolts (7.1) to stop	Do not tighten bolts (7.1) yet.
10	Install soundproofing (5) and screw in bolts (5.1) to stops	Do not tighten bolts (5.1) yet.
11	Install crossmember (3)
12	Install front module carrier (1) and screw in bolts (1.1, 1.2, 1.3, 3.1) to limit stop on left and right	Do not yet tighten bolts (1.1, 1.2, 1.3, 3.1).
13	Screw in bolts (1.4) on left and right to stop	Model 205 Do not tighten bolts (1.4) yet.
14	Install bracket (6) and screw in bolts (6.1) to limit stop	Do not tighten bolts (6.1) yet.
15	Tighten bolts (7.1)	Bolt, soundproofing to front axle carrier	See *BA62.30-P-1006-01H .
16	Tighten bolts (5.1)	Bolt, insulation to longitudinal member	See *BA62.30-P-1005-01H .
17	Tighten bolts (3.1)	Bolt, cross member to soundproofing	See *BA62.30-P-1001-01H .
18	Tighten bolts (1.1, 1.2, 1.3) on left and right	Bolt, front module carrier to body/angle bracket for front module carrier	See *BA62.30-P-1007-01H .
19	Tighten bolts (1.4) on left and right	Model 205 Bolt, front module carrier to body/angle bracket for front module carrier	See *BA62.30-P-1007-01H .
20	Tighten bolts (6.1)
21	Install lock striker (8) and tighten bolts (8.1)	Bolt, lock striker to cross member/front-module carrier	*BA62.30-P-1008-01H
22	Install struts (9) on left and right and tighten bolts (9.1)	Bolt, strut to cross member	See *BA62.30-P-1003-01H .
		Bolt, strut to soundproofing	See *BA62.30-P-1004-01H .
23	Tighten bolt (14)	Model 213
24.1	Install strut (2) and tighten bolts (2.1)	Model 205 Model 213
24.2	Install bracket for left lamp unit and right lamp unit on front module carrier (1) and tighten bolts (2.1)	Model 253 Model 293
25	Install bracket (4) on left and right and tighten bolts (4.1)	Bolt, headlamp support to cross member	See *BA62.30-P-1002-01H .
26	Install bracket (10) and tighten bolts (10.1)	Model 205, 213, 253, 293 with code 239 (Active Distance Assist DISTRONIC) Model 205, 213, 253, 293 with code 23P (Driving Assistance package)
27	Adjust height of engine hood (11) flush to left and right fender by turning nut (12) on left and right engine hood lock top section (13)
28	Apply wax preservation to connections on body	Cavity preservation, solvent-free (1 l container)	See *BR00.45-Z-1003-05A .
29	Install all detachable parts in area to be repaired

Number	Designation					Model 205	Model 213
BA62.30-P-1001-01H	Bolt, cross member to soundproofing	M10	Stage 1	Left side	Nm	28	28
				Right side	Nm	28	35
			Stage 2		∠°	135	135

Number	Designation					Model 253	Model 293
BA62.30-P-1001-01H	Bolt, cross member to soundproofing	M10	Stage 1	Left side	Nm	28	28
				Right side	Nm	35	35
			Stage 2		∠°	135	135

Number	Designation			Model 205	Model 213
BA62.30-P-1002-01H	Bolt, headlamp support to cross member	M6	Nm	10	8

Number	Designation			Model 253	Model 293
BA62.30-P-1002-01H	Bolt, headlamp support to cross member	M6	Nm	8	10

Number	Designation			Model 205	Model 213
BA62.30-P-1003-01H	Bolt, strut to cross member	M8	Nm	20	20

Number	Designation			Model 253	Model 293
BA62.30-P-1003-01H	Bolt, strut to cross member	M8	Nm	20	20

Number	Designation			Model 205	Model 213
BA62.30-P-1004-01H	Bolt, strut to soundproofing	M8	Nm	20	23

Number	Designation			Model 253	Model 293
BA62.30-P-1004-01H	Bolt, strut to soundproofing	M8	Nm	20	23

Number	Designation				Model 205	Model 213
BA62.30-P-1005-01H	Bolt, insulation to longitudinal member	M12	Stage 1	Nm	90	90
			Stage 2	∠°	90	90

Number	Designation				Model 253	Model 293
BA62.30-P-1005-01H	Bolt, insulation to longitudinal member	M12	Stage 1	Nm	90	90
			Stage 2	∠°	90	90

Number	Designation			Model 205	Model 213
BA62.30-P-1006-01H	Bolt, soundproofing to front axle carrier	M8	Nm	23	23

Number	Designation			Model 253	Model 293
BA62.30-P-1006-01H	Bolt, soundproofing to front axle carrier	M8	Nm	23	23

Number	Designation		Model 205	Model 213
BA62.30-P-1007-01H	Bolt, front module carrier to body/angle bracket for front module carrier	Nm	11	11

Number	Designation		Model 253	Model 293
BA62.30-P-1007-01H	Bolt, front module carrier to body/angle bracket for front module carrier	Nm	11	11

Number	Designation		Model 205	Model 213
BA62.30-P-1008-01H	Bolt, lock striker to cross member/front-module carrier	Nm	10	10

Number	Designation		Model 253	Model 293
BA62.30-P-1008-01H	Bolt, lock striker to cross member/front-module carrier	Nm	10	10

Number	Designation	Order number
BR00.45-Z-1003-05A	Cavity preservation, solvent-free (1 l container)	A 000 986 72 70 05