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Home >> Mercedes Benz >> 2016 >> C300 Base >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Climate Control - 205 Chassis (4D Sedan) >> Testing & Repair >> Remove/install condenser - AR83.30-P-6540LW

Remove/install condenser - AR83.30-P-6540LW

Model 205 with engine 274, 276, 651 

MODIFICATION NOTES

20.4.15 Remove high-voltage battery cooler added. Operation step 9  
Fig 1: Identifying Condenser Remove/Install Components (1 Of 3)
G10134901Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Condenser Remove/Install Components (2 Of 3)
G10134902Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Condenser Remove/Install Components (3 Of 3)
G10134903DANGERNOTESNOTESIMPORTANTREMOVINGNOTESIMPORTANTSPECIAL TOOLSPECIAL TOOLIMPORTANTSPECIAL TOOLSPECIAL TOOLNOTESINSTALLINGNOTESIMPORTANTTORQUE SPECIFICATIONIMPORTANTTORQUE SPECIFICATIONCourtesy of MERCEDES-BENZ USA
DANGER Risk of explosion  caused by welding or soldering work on closed air conditioning system. Risk of poisoning  caused by inhaling overheated refrigerant vapors. Risk of injury  to skin and eyes caused by contact with liquid refrigerant. Do not perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated areas. Carry out repair work on the air conditioning system circuit only after the system has been drained. AS83.00-Z-0001-01A
NOTES Protect air conditioning circuit and components from moisture when carrying out repair work   AH83.30-P-0005-01A
NOTES Procedure for a damaged or leaky air conditioning system   AH83.30-N-0004-01A
IMPORTANT Notes on handling refrigerant R134a   AH83.30-N-0003-01A
REMOVING Remove     
1 Drain air conditioning system   AR83.30-P-1760LW 
2 Remove center engine compartment paneling and front engine compartment paneling   AR61.20-P-1105LW
3 Remove lower air duct insert (2)    
4 Detach left air duct insert (9) and fold away upwards NOTES
Upon detaching left air duct insert (9), make sure that condenser (1) is not damaged. Otherwise the condenser (1) must be replaced.
 
5 Disconnect electrical connector (3)    
6 Unscrew nut (4) and remove refrigerant line (5) IMPORTANT Seal openings of condenser (1) using suitable stop plugs.
Seal opening of refrigerant line (5) with a SPECIAL TOOL protective cover.
 
SPECIAL TOOL Set of protective covers Fig 4
7 Disconnect electrical connector (6)    
8 Unscrew nut (7) and remove refrigerant line (8) IMPORTANT Seal openings of condenser (1) using suitable stop plugs.
Seal opening of refrigerant line (8) with a SPECIAL TOOL protective cap.
 
SPECIAL TOOL Set of protective covers Fig 4
9 Remove high-voltage battery cooler Model 205.047/147/247 with engine 274 AR20.20-P-3885LWH
10 Release locks (10, 11) in direction of arrow and guide out condenser (1) downwards NOTES
Carefully guide out condenser (1).
Otherwise condenser (1) or other components may be damaged.
 
INSTALLING Install     
11 Install new desiccant cartridge If required.  
AR83.30-P-6521LW 
12 Retract condenser (1) from below and engage in locks (10, 11) NOTES
Carefully retract condenser (1).
Otherwise condenser (1) or other components may be damaged.
 
13 Install high-voltage battery cooler Model 205.047/147/247 with engine 274 AR20.20-P-3885LWH
14 Attach refrigerant line (8) and tighten nut (7) IMPORTANT Replace seal.  
TORQUE SPECIFICATION Nut, line to condenser *BA83.30-P-1002-01Q 
15 Connect electrical connector (6)    
16 Attach refrigerant line (5) and tighten nut (4) IMPORTANT Replace seal.  
TORQUE SPECIFICATION Nut, line to condenser *BA83.30-P-1002-01Q 
17 Connect Electrical connection (3)    
18 Fasten air duct insert (9) at left    
19 Install air duct insert (2) at bottom    
20 Install center engine compartment paneling and front engine compartment paneling   AR61.20-P-1105LW
21 Charge air conditioning system   AR83.30-P-1760LW 
AIR CONDITIONING

Number Designation Model 205
BA83.30-P-1002-01Q Nut, line to condenser Nm 12
Fig 4: Identifying Set Of Protective Covers (001 589 01 91 00)
G07633839Courtesy of MERCEDES-BENZ USA