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Home >> Mercedes Benz >> 2016 >> C300 Base >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbocharging - 205 Chassis (4D Sedan) >> Testing & Repair >> Remove/install low-temperature circuit expansion reservoir >> Remove/install low-temperature circuit expansion reservoir - AR09.41-P-0001MMV

Remove/install low-temperature circuit expansion reservoir - AR09.41-P-0001MMV

ENGINE 276.8 in MODEL 205 

Fig 1: Identifying Low-Temperature Circuit Expansion Reservoir Remove/Install Components
G10132644Courtesy of MERCEDES-BENZ USA
DANGER Risk of death  caused by vehicle slipping or toppling off during lifting Only lift vehicle at the lift support points specified by the vehicle manufacturer. AS00.00-Z-0032-01A
DANGER Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
DANGER Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
NOTES Notes on coolant   AH20.00-N-2080-01A
REMOVINGINSTALLING Remove/install     
1 Switch off ignition and remove transmitter key    
2 Remove upper engine cover    
3 Remove right engine air intake duct    
4 Slowly open cap (1) on low-temperature circuit expansion reservoir (4) and remove it IMPORTANT The coolant temperature should be approx. 40°C.  
5 Suction coolant out of low-temperature circuit expansion reservoir (4) SPECIAL TOOL Hand pump Fig 3
6 Detach coolant hose (2) from low-temperature circuit expansion reservoir (4)   AR20.20-P-7441-01RQ
INSTALLATION IMPORTANT Replace O-ring.
IMPORTANT Collect brake fluid in a suitable container.
7 Detach coolant hose (3) from low-temperature circuit expansion reservoir (4)   AR20.20-P-7441-01RQ
SPECIAL TOOL Hose clamp pliers Fig 2
8 Remove low-temperature circuit expansion reservoir (4) upwards    
9 Install in the reverse order    
INSPECT Check     
10 Check coolant level and correct if necessary   AR20.00-P-1142LW
IMPORTANT Screw tester cap onto expansion reservoir (4).
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
11 Carry out engine test run and check the cooling system for proper operation and for leaktightness    
Fig 2: Identifying Hose Clamp Pliers (003 589 03 37 00)
G07300850Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Hand Pump (210 589 00 71 00)
G07473017Courtesy of MERCEDES-BENZ USA