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Home >> Mercedes Benz >> 2016 >> C300 Base >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbocharging - 205 Chassis (4D Sedan) >> Testing & Repair >> Remove/install charge air ducts - AR09.41-P-8620MMV

Remove/install charge air ducts - AR09.41-P-8620MMV

ENGINE 276.8 in MODEL 205 

Fig 1: Identifying Charge Air Ducts Remove/Install Components
G10132663DANGERREMOVINGINSTALLINGTORQUE SPECIFICATIONIMPORTANTSPECIAL TOOLINSPECTDANGERCourtesy of MERCEDES-BENZ USA
DANGER Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
REMOVINGINSTALLING Remove/install     
1 Remove upper engine cover    
2 Remove right and left engine air intake duct upstream of air filter    
3 Remove screw/bolt (4) and take out clamp TORQUE SPECIFICATION Screw/bolt, charge air pipe to turbocharger *BA09.41-P-1006-01R 
4 Remove screw/bolt (3)    
5 Loosen clamps (2)    
6 Pull off charge air line on the right and left (1r, 1l) from ATL and charge air cooler IMPORTANT Seal openings on charge air cooler and ATL.  
SPECIAL TOOL Set of protective caps Fig 2
7 Remove right and left charge air line (1r, 1l) from engine compartment    
8 Pull off charge air hose (5) from right or left charge air line (1r, 1l) When replacing the right and left charge air line (1r, 1l)  
INSPECT Check     
9 Check boots, seals and clamps for damage and replace if necessary    
10 Install in the reverse order    
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
11 Carry out an engine test run, checking the engine for proper operation and leaktightness    
CHARGE AIR PIPE/CHARGE AIR COOLING

Number Designation ENGINE 276.8
BA09.41-P-1006-01R Screw/bolt, charge air pipe to turbocharger Nm 9
Fig 2: Identifying Set Of Protective Caps (001 589 02 91 00)
G07491913Courtesy of MERCEDES-BENZ USA