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Home >> Mercedes Benz >> 2016 >> C300 Base >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbocharging - 205 Chassis (4D Sedan) >> Testing & Repair >> Remove/install air intake pipe - AR09.10-P-8131MRA

Remove/install air intake pipe - AR09.10-P-8131MRA

Engine 274.9 in model 205 

MODIFICATION NOTES

14.1.15 Replace shim ring on ATL, added. Operation step 10  
27.3.15 Disconnect electrical connection at wide open throttle crankcase ventilation system heating element, added. Operation step 6  

Shown on ENGINE 274.910 in MODEL 205 

Fig 1: Identifying Air Intake Pipe Remove/Install Components - Shown On Engine 274.910
G10132639DANGERREMOVINGINSTALLINGINSTALLATION IMPORTANTCourtesy of MERCEDES-BENZ USA
DANGER Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
REMOVINGINSTALLING Remove/install     
1 Switch off ignition and remove transmitter key    
2 Remove upper engine cover    
3 Remove engine air intake duct upstream of air filter    
4 Unclip coolant line (1) at air intake pipe (4) at denoted location (arrow)    
5 Detach vent line at air intake pipe (4)    
6 Disconnect electrical connection at wide open throttle crankcase ventilation system heating element    
7 Detach wide open throttle crankcase ventilation system from wide open throttle crankcase ventilation system heating element Engine 274.9 in model 205 except code 494 (US version)  
AR01.20-P-0002MRA
8 Unclip subharness (2) at air intake pipe (4)    
9 Release clamps (3, 5) and pull off air intake pipe (4) to the front    
10 Detach compensating ring between air intake pipe (4) and ATL on ATL INSTALLATION IMPORTANT The compensating ring must be replaced after every disassembly.
The installation of the new compensating ring should take place in the cleaned fitting of the air intake pipe (4) and not on the fitting of the ATL. The inside diameter of the compensating ring as well as the fitting of the ATL must be wet well with lubricant before assembly.
 
Lubricant *BR00.45-Z-1032-06A 
11 Install in the reverse order    
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1032-06A Lubricant A 000 989 08 60