Remove/install pedal assembly - AR29.10-P-0300LW
Model 205
Model 253
Shown on model 205 with transmission 716.7
Shown on model 205 with transmission 722
Shown on model 205 with transmission 716.7
Transmission 716.7
| Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | AS42.50-Z-0001-01A | |
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Brake fluid notes | AH42.50-P-0001-01A | ||
| Remove/install | |||
| 1 | Remove left cover below dashboard | AR68.10-P-1500LW | |
| 2 | Open engine hood and raise to vertical position | Model 205 with transmission 716.7 Model 253 with transmission 716.7 |
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| 3 | Remove cover over brake fluid expansion reservoir (7) | Model 205 with transmission 716.7 Model 253 with transmission 716.7 |
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| 4 | Extract brake fluid up to connection of feed hose (8) on brake fluid expansion reservoir (7) | Model 205 with transmission 716.7 Model 253 with transmission 716.7 |
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| 5 | Release left engine compartment paneling (6) and lift | Model 205 with transmission 716.7 Model 253 with transmission 716.7 |
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| 6 | Detach feed hose (8) from brake fluid expansion reservoir (7) | Model 205 with transmission 716.7 Model 253 with transmission 716.7 |
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| 7 | Seal the feed hose (8) and connection on the brake fluid expansion reservoir (7) using stop plugs. | Model 205 with transmission 716.7 Model 253 with transmission 716.7 |
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| Fig 5 | |||
| 8 | Push grommet (9) inwards and out of the firewall then route with feed hose (8) into vehicle interior | Model 205 with transmission 716.7 Model 253 with transmission 716.7 Otherwise parts in the vehicle interior may be damaged. |
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| 9 | Remove brake light switch (S9/1) | AR42.10-P-0040EW | |
| 10 | Unhook line bracket (3) and place to one side with electrical line | Model 205 with transmission 722, 725 Model 253 with transmission 725 |
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| 11 | Release and disconnect electrical connection (11) from clutch pedal switch (S40/3) | Model 205 with transmission 716.7 Model 253 with transmission 716.7 |
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| 12 | Detach hydraulic line (12) from clutch master cylinder (10) and seal connections using stop plugs | Model 205 with transmission 716.7 Model 253 with transmission 716.7 Otherwise parts in the vehicle interior may be damaged. |
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| Fig 5 | |||
| 13 | Unscrew safety screw (4) | ||
| *BA43.10-P-1002-01J | |||
| 14 | Unscrew nuts (5) | *BA29.10-P-1001-02G | |
| 15 | Remove pedal assembly (1) | ||
| 16 | Detach clutch master cylinder (10) from pedal assembly (1) | Model 205 with transmission 716.7 Model 253 with transmission 716.7 When replacing the pedal assembly (1). |
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| Model 205 with transmission 716.7 | AR25.20-P-0100LW | ||
| 17 | Install in the reverse order | ||
| 18 | Bleed clutch operating system | Model 205 with transmission 716.7 Model 253 with transmission 716.7 |
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| Model 205 with transmission 716.7 | AR25.20-P-0070LW |
PEDALS, BEARING BRACKET
| Number | Designation | Model 205 | Model 253 | |
|---|---|---|---|---|
| BA29.10-P-1001-02G | Nut, pedal assembly to firewall | Nm | 22 | 22 |
PNEUMATIC BRAKE BOOSTER
| Number | Designation | Model 205 | Model 253 | |
|---|---|---|---|---|
| BA43.10-P-1002-01J | Brake booster to brake pedal | Nm | 22 | 22 |