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Home >> Mercedes Benz >> 2016 >> C300 Base >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Pedal Assembly - 205 Chassis (4D Sedan) >> Testing & Repair >> Remove/install pedal assembly - AR29.10-P-0300LW

Remove/install pedal assembly - AR29.10-P-0300LW

Model 205 

Model 253 

Fig 1: Identifying Pedal Assembly Remove/Install Components - Shown On Model 205
G10132877Courtesy of MERCEDES-BENZ USA

Shown on model 205 with transmission 716.7 

Fig 2: Identifying Pedal Assembly Remove/Install Components - Shown On Model 205
G10132878Courtesy of MERCEDES-BENZ USA

Shown on model 205 with transmission 722 

Fig 3: Identifying Pedal Assembly Remove/Install Components - Shown On Model 205
G10132879Courtesy of MERCEDES-BENZ USA

Shown on model 205 with transmission 716.7 

Fig 4: Identifying Pedal Assembly Remove/Install Components
G10132880Courtesy of MERCEDES-BENZ USA

Transmission 716.7 

DANGER Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
NOTES Brake fluid notes   AH42.50-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Remove left cover below dashboard   AR68.10-P-1500LW
2 Open engine hood and raise to vertical position Model 205 with transmission 716.7
Model 253 with transmission 716.7
 
3 Remove cover over brake fluid expansion reservoir (7) Model 205 with transmission 716.7
Model 253 with transmission 716.7
 
4 Extract brake fluid up to connection of feed hose (8) on brake fluid expansion reservoir (7) Model 205 with transmission 716.7
Model 253 with transmission 716.7
 
5 Release left engine compartment paneling (6) and lift Model 205 with transmission 716.7
Model 253 with transmission 716.7
 
6 Detach feed hose (8) from brake fluid expansion reservoir (7) Model 205 with transmission 716.7
Model 253 with transmission 716.7
 
7 Seal the feed hose (8) and connection on the brake fluid expansion reservoir (7) using stop plugs. Model 205 with transmission 716.7
Model 253 with transmission 716.7
 
SPECIAL TOOL Record plug Fig 5
8 Push grommet (9) inwards and out of the firewall then route with feed hose (8) into vehicle interior Model 205 with transmission 716.7
Model 253 with transmission 716.7
NOTES Avoid any soiling through brake fluid in the vehicle interior.
Otherwise parts in the vehicle interior may be damaged.
 
9 Remove brake light switch (S9/1)   AR42.10-P-0040EW
10 Unhook line bracket (3) and place to one side with electrical line Model 205 with transmission 722, 725
Model 253 with transmission 725
 
11 Release and disconnect electrical connection (11) from clutch pedal switch (S40/3) Model 205 with transmission 716.7
Model 253 with transmission 716.7
 
12 Detach hydraulic line (12) from clutch master cylinder (10) and seal connections using stop plugs Model 205 with transmission 716.7
Model 253 with transmission 716.7
NOTES Avoid any soiling through brake fluid in the vehicle interior.
Otherwise parts in the vehicle interior may be damaged.
 
SPECIAL TOOL Record plug Fig 5
13 Unscrew safety screw (4) INSTALLATION IMPORTANT Replace the safety screw (4).  
TORQUE SPECIFICATION Brake booster to brake pedal *BA43.10-P-1002-01J 
14 Unscrew nuts (5) TORQUE SPECIFICATION Nut, pedal assembly to firewall *BA29.10-P-1001-02G 
15 Remove pedal assembly (1)    
16 Detach clutch master cylinder (10) from pedal assembly (1) Model 205 with transmission 716.7
Model 253 with transmission 716.7
When replacing the pedal assembly (1).
 
Model 205 with transmission 716.7 AR25.20-P-0100LW
17 Install in the reverse order    
18 Bleed clutch operating system Model 205 with transmission 716.7
Model 253 with transmission 716.7
 
Model 205 with transmission 716.7 AR25.20-P-0070LW
PEDALS, BEARING BRACKET

Number Designation Model 205 Model 253
BA29.10-P-1001-02G Nut, pedal assembly to firewall Nm 22 22
PNEUMATIC BRAKE BOOSTER

Number Designation Model 205 Model 253
BA43.10-P-1002-01J Brake booster to brake pedal Nm 22 22
Fig 5: Identifying Record Plug (129 589 00 91 00)
G09975019Courtesy of MERCEDES-BENZ USA