Replace deformation part for engine hood hinge - AR91.60-P-0911LW

Model 205 with code U60 (Active Bonnet (Pedestrian protection)) 

Fig 1: Identifying Engine Hood Hinge Components

Courtesy of MERCEDES-BENZ USA

	Risk of injury.  Moving parts can pinch, crush or, in extreme cases even sever extremities.	No parts of the body or limbs should be within the operating range of the mechanism when moving components.	AS00.00-Z-0009-01A
	Remove
1	Open engine hood (1)
2	Replace engine hood lifter	After triggering of pedestrian protection.
			AR91.60-P-0900LW
3	Reverse engine hood (1)	Care must be taken not to exert too much pressure over a small area on the surface or the outer edges of the engine hood (1). Otherwise the engine hood (1) may be damaged. The pins (3) must engage completely in hook of respective hood securing lever (2).
4	Remove screw/bolt (6) and deformed hinge damper (5)
	Install
5	Clip panel (4) into engine hood (1)	After triggering of pedestrian protection. Make sure that washer fluid hose and if necessary electrical lines are routed correctly.
6	Cover inside and contact surface of bolt head of screw/bolt (6) on outside of new hinge damper (5)
7	Paint outside of new hinge damper (5)
8	Install new hinge damper (5) and tighten screw/bolt (6)	Pay attention to correct installation position of new hinge damper (5). Adapt color of bolt head of screw/bolt (6).
		Screw/bolt, hinge damper to engine hood hinge	*BA91.60-P-1004-02A
9	Coat new hinge damper (5) and screw/bolt (6) with cavity preservation	Protect surrounding areas from cavity preservation. Apply cavity preservation using a brush.
		Cavity preservation, solvent-free (1 l container)	*BR00.45-Z-1011-05A
10	Check gap dimension from engine hood (1) to fender		AR60.00-P-0700-01LW
		Model 205.0/1/2/3 with code U60 (Active Bonnet (Pedestrian protection)) Engine hood to fender	*BE60.00-P-1001-01BB
		Feeler gauge In the event of deviating gap dimensions: ↓ Adjust engine hood (1).	Fig 2
			AR88.40-P-3020LW

CHECK VALUES FOR GAP DIMENSIONS

Number	Designation			Model 205.0/1	Model 205.2
BE60.00-P-1001-01BB	Engine hood to fender	Dimension "A"	mm	3 (±0, 5)	3 (±0, 5)
		For picture, see		AR60.00-P-0700-01LW	AR60.00-P-0700-01LW

CHECK VALUES FOR GAP DIMENSIONS

Number	Designation			Model 205.3
BE60.00-P-1001-01BB	Engine hood to fender	Dimension "A"	mm	3 (±0, 5)
		For picture, see		AR60.00-P-0700-01LW

ENGINE HOOD LIFTER

Number	Designation		Model 205
BA91.60-P-1004-02A	Screw/bolt, hinge damper to engine hood hinge	Nm	10

Fig 2: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1011-05A	Cavity preservation, solvent-free (1 l container)	A 000 986 72 70 10