LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2016 >> C300 Base >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Doors - 205 Chassis (4D Sedan) >> Testing & Repair >> Remove/install sealing for crank window on front door - AR72.10-P-1905LW

Remove/install sealing for crank window on front door - AR72.10-P-1905LW

Model 205.0/1/2 

Model 253 

Fig 1: Identifying Crank Window Sealing Remove/Install Components
G10134286Courtesy of MERCEDES-BENZ USA

Shown on model 205.0 

Fig 2: Identifying Crank Window Sealing Remove/Install Components - Shown On Model 205.0
G10134287Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Crank Window Sealing Remove/Install Components
G10134288DANGERREMOVINGIMPORTANTNOTESSPECIAL TOOLNOTESNOTESSPECIAL TOOLNOTESSPECIAL TOOLINSTALLINGIMPORTANTIMPORTANTIMPORTANTIMPORTANTINSPECTIMPORTANTNOTESIMPORTANTCourtesy of MERCEDES-BENZ USA
DANGER Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
REMOVING Remove     
1 Remove door lining (2) from front door   AR72.10-P-1000LW 
2 Remove window frame paneling (3) IMPORTANT The window frame paneling (3) is fastened positively to the window frame and additionally clipped into the window frame with a retaining clip (3.1) in the area of the mirror triangle.  
3 Remove inner sealing rail (4) NOTES
Carefully lift inner sealing rail (4) out of bead on inner door panel.
Otherwise the inner sealing rail (4) can deform and must be replaced.
 
SPECIAL TOOL Mounting wedge Figure
4 Remove outside mirror   AR88.70-P-9000LW
5 Place paper strips (10) between outer sealing rail (6) and trim piece (5) Model 205.0/2
with code P15 (AVANTGARDE exterior)
Model 205.0/2
with code P23 (EXCLUSIVE exterior)
Model 205.0/2
with code P31 (AMG Line exterior)
Model 205.0/2
with code P55 (Night package)
Model 205.0/2
with code P90 (Sports styling package)
Model 205.1
Model 253
with code 900 (Chrome package)
Model 253
with code P55 (Night package)
NOTES
Paper strips (10) are intended to protect the trim piece (5).
Otherwise the trim piece (5) can be scratched.
 
6 Remove outer sealing rail (6) starting at installation location of outside mirror NOTES
Carefully lift outer sealing rail (6) out of inner door panel rabbet using base as aid.
Otherwise the outer sealing rail (6) can deform or the paint be scratched.
 
SPECIAL TOOL Mounting wedge Figure
7 Remove outside mirror seal (8)    
8 Remove side window seal (1) in area of B-pillar cover (7)    
9 Unscrew bolts (9) from B-pillar cover (7)    
10 Remove B-pillar cover (7)    
11 Remove trim piece (5) starting at installation location of outside mirror and remove toward rear Model 205.0/2
with code P15 (AVANTGARDE exterior)
Model 205.0/2
with code P23 (EXCLUSIVE exterior)
Model 205.0/2
with code P31 (AMG Line exterior)
Model 205.0/2
with code P55 (Night package)
Model 205.0/2
with code P90 (Sports styling package)
Model 205.1
Model 253
with code 900 (Chrome package)
Model 253
with code P55 (Night package)
NOTES
Carefully lift out trim piece (5).
Otherwise the trim piece (5) can bend and must be replaced.
 
SPECIAL TOOL Mounting wedge Figure
12 Remove side window seal (1) in area of installation location of outside mirror    
13 Remove side window seal (1) from window frame    
INSTALLING Install     
14 Connect electrical wiring harness on removed door lining (2) to left front door control unit and right front door control unit    
15 Move side window up to center position    
16 Moisten side window seal (1) in assembly area "a" with soapy water    
17 Insert front end of side window seal (1) into window guide rail and push downward IMPORTANT Simultaneously move side window down in area of outside mirror.
Roll down side window to pull down side window seal (1) thus facilitating assembly.
 
18 Connect electrical wiring harness on removed door lining (2) to left front door control unit and right front door control unit IMPORTANT Side window must be in lower-most position.  
19 Pull side window seal (1) upward until correct installation position is reached IMPORTANT Ensure the side window seal (1) is seated correctly in window guide rail.  
20 Moisten side window seal (1) in assembly area of window frame with lubricant Lubricant, rubber assembly 1 l *BR00.45-Z-1010-06A 
21 Install side window seal (1) in window frame except in area of B-pillar cover (7) IMPORTANT Ensure that sealing lip (1.1) is seated correctly on window frame.  
22 Install B-pillar cover (7)    
23 Unscrew bolts (9) on B-pillar cover (7)    
24 Remove side window seal (1) in area of B-pillar cover (7)    
INSPECT Check     
25 Check installation position of side window seal (1) If there are problems:
↓
Rectify the installation position.
 
26 Moisten profile stay on trim piece (5) and side window seal (1) with lubricant Model 205.0/2
with code P15 (AVANTGARDE exterior)
Model 205.0/2
with code P23 (EXCLUSIVE exterior)
Model 205.0/2
with code P31 (AMG Line exterior)
Model 205.0/2
with code P55 (Night package)
Model 205.0/2
with code P90 (Sports styling package)
Model 205.1
Model 253
with code 900 (Chrome package)
Model 253
with code P55 (Night package)
 
Lubricant, rubber assembly 1 l *BR00.45-Z-1010-06A 
27 Install trim piece (5) starting at B-pillar cover (7) Model 205.0/2
with code P15 (AVANTGARDE exterior)
Model 205.0/2
with code P23 (EXCLUSIVE exterior)
Model 205.0/2
with code P31 (AMG Line exterior)
Model 205.0/2
with code P55 (Night package)
Model 205.0/2
with code P90 (Sports styling package)
Model 205.1
Model 253
with code 900 (Chrome package)
Model 253
with code P55 (Night package)
IMPORTANT The trim piece (5) is connected positively to the side window seal (1) in the area of the B-pillar cover (7) (arrow).
 
28 Install outside mirror seal (8)    
29 Fasten strip of paper (10) on trim piece (5) Model 205.0/2
with code P15 (AVANTGARDE exterior)
Model 205.0/2
with code P23 (EXCLUSIVE exterior)
Model 205.0/2
with code P31 (AMG Line exterior)
Model 205.0/2
with code P55 (Night package)
Model 205.0/2
with code P90 (Sports styling package)
Model 205.1
Model 253
with code 900 (Chrome package)
Model 253
with code P55 (Night package)
NOTES
Paper strips (10) are intended to protect the trim piece (5).
Otherwise the trim piece (5) can be scratched when installing the outer sealing rail (6).
 
30 Moisten rubber seal on outer sealing rail (6) with lubricant Lubricant, rubber assembly 1 l *BR00.45-Z-1010-06A 
31 Install outer sealing rail (6) IMPORTANT The outer sealing rail (6) must be flush with the edge of the rear door paneling.  
32 Install outside mirror   AR88.70-P-9000LW
33 Moisten rubber seal on inner sealing rail (4) with lubricant Lubricant, rubber assembly 1 l *BR00.45-Z-1010-06A 
34 Install inner sealing rail (4)    
35 Install window frame paneling (3)    
36 Install door liner (2) on front door   AR72.10-P-1000LW 
Fig 4: Identifying Mounting Wedge (110 589 03 59 00)
G07079389Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1010-06A Lubricant, rubber assembly 1 l A 000 989 03 67