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Home >> Mercedes Benz >> 2015 >> Sprinter 3500 Van Cargo Extended, RWD >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbo Charging -- Model 906 (Engine 651) >> Testing & Repair >> Remove/Install Charge Air Duct Downstream Of Charge Air Cooler - Ar09.50-D-8680WE

Remove/Install Charge Air Duct Downstream Of Charge Air Cooler - Ar09.50-D-8680WE

ENGINES 651.955/956/957 in MODEL 906 

G13186627Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install  - -
1 Remove charge air manifold - AR09.41-D-8681WE 
2 Remove screws/bolts (3, 4) and lower cable duct (2) - -
3 Remove charge air hose (5) at charge air duct (1) - AR09.41-D-1311-01WE 
4 Disconnect electrical connector (6) on charge air temperature sensor (B17/13) and expose electrical wiring harness - -
5 Unscrew screw/bolt (7) TORQUE SPECIFICATION *BA09.41-N-1018-01M 
6 Remove charge air duct (1) - -
7 Remove charge air temperature sensor (B17/13) Then replacing the charge air duct (1).
INSTALLATION IMPORTANT Install new sealing ring.
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8 Install in the reverse order - -
9 Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running
Perform an engine test run and check charge air system in the area of the charge air duct (1) for leaks
Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
CHARGE AIR PIPE/CHARGE AIR COOLING

Number Designation Engine 651 in model 906
BA09.41-N-1018-01M Screw/bolt, charge air manifold to bracket Nm 9