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Home >> Mercedes Benz >> 2015 >> Sprinter 3500 Van Cargo Extended, RWD >> Repair and Diagnosis >> Collision >> General Collision Information >> Rear Wall & Rear End -- 906 Chassis >> Testing & Repair >> Weld In Section Of Outer Corner Pillar Paneling Upper Section - Ar64.30-D-5733-03H

Weld In Section Of Outer Corner Pillar Paneling Upper Section - Ar64.30-D-5733-03H

IMPORTANT The following operation steps are shown on model 906.633 with high roof on the right side of the vehicle and must be performed analogously on the left side in the event of damage.

  1. Install, align and fix upper section of outer corner pillar paneling (1) in place.
  2. Tack-weld upper section of outer corner pillar paneling (1) SHIELDED GAS PLUG WELD (areas C, D and E).
    G10889126Courtesy of MERCEDES-BENZ USA
  3. Tack-weld upper section of outer corner pillar paneling (1) SHIELDED GAS SEAM WELD INTERRUPTED (areas A and B).
  4. Upper section of outer corner pillar paneling (1) SHIELDED GAS PLUG WELD (areas C, D and E).
  5. Upper section of outer corner pillar paneling (1) SHIELDED GAS SEAM WELD (area A).

    IMPORTANT Make inert gas welds at intervals. Otherwise stresses will be generated in the material because of excess heating.

  6. Surface grind inert gas plug welds on upper section of outer corner pillar paneling (1) (areas C, D and E).
  7. Surface grind inert gas welds on upper section of outer corner pillar paneling (1) (areas A and B).
  8. Grind upper section of outer corner pillar paneling (1) down to bare metal (areas A and B).
  9. Restore and smoothen upper section of outer corner pillar paneling (1) (area A).
  10. Clean weld joints on upper section of outer corner pillar paneling (1).
  11. Remove shavings.