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Home >> Mercedes Benz >> 2015 >> Sprinter 3500 Van Cargo Extended, RWD >> Repair and Diagnosis >> Collision >> General Collision Information >> Front End & Fire Wall -- 906 Chassis >> Testing & Repair >> Prepare Front Longitudinal Member To Passenger Compartment Floor Area - Ar62.20-D-1240-13H

Prepare Front Longitudinal Member To Passenger Compartment Floor Area - Ar62.20-D-1240-13H

G10888374Courtesy of MERCEDES-BENZ USA

IMPORTANT The following operation steps are shown on the left component for model 906.733 and must be performed analogously on the right side in the event of damage.

  1. Punch Ø 6 mm holes in front longitudinal member (areas A, B, C, D and J).
  2. Drill Ø 7 mm holes in front longitudinal member (areas E, F, G, H and I).
  3. Grind mating surfaces on front longitudinal member down to bare metal in crosshatched areas.

    IMPORTANT Grind spot weld flanges down to bare metal on both sides.

  4. Coat insides of spot weld flanges with zinc dust paint.
    G10888375Courtesy of MERCEDES-BENZ USA
  5. Grind crosshatched areas on front longitudinal member down to bare metal around holes.
  6. Grind crosshatched areas on front longitudinal member (1) down to bare metal around holes.
    G10888376Courtesy of MERCEDES-BENZ USA