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Home >> Mercedes Benz >> 2015 >> Sprinter 3500 Van Cargo Extended, RWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes -- Pneumatic System -- 906 Chassis >> Testing & Repair >> Remove/Install Vacuum Pump - Ar43.05-S-1320SE

Remove/Install Vacuum Pump - Ar43.05-S-1320SE

Model 906 with engine 642.896/898/992/993 

MODIFICATION NOTES

8.6.15 Repair method has been revised Operation step 6.2

Shown on model 906 with engine 642.896 

G10887650Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove air filter housing Model 906 with engine 642.896/898/992/993 AR09.10-D-1150SF
2 Remove screws/bolts (2) and detach glow output stage (N14/3) from holder (1) Model 906 with engine 642.992
IMPORTANT Do not disconnect electrical connections of glow output stage (N14/3).
 
TORQUE SPECIFICATION Bolt, glow output stage to bracket *BA15.20-N-1003-01C 
3 Remove vacuum line (3) and place to one side    
4 Remove screw/bolt (4) of holder (1)    
5 Detach engine wiring harness from fixture (1) INSTALLATION IMPORTANT Replace cable tie.  
6.1 Remove screws/bolts (5) and upper screw/bolt (7) and remove holder (1) Model 906 with engine 642.992  
TORQUE SPECIFICATION Bolt, vacuum pump to cylinder head *BA43.05-N-1001-01E 
6.2 Remove screws/bolts (5, 8) and upper screw/bolt (7) and remove holder (1) Model 906 with engine 642.896/898/993
IMPORTANT Do not pull out screws/bolts (8).
 
TORQUE SPECIFICATION Bolt, exhaust gas recirculation valve housing to bracket *BA14.20-N-1022-01H 
TORQUE SPECIFICATION Bolt, vacuum pump to cylinder head *BA43.05-N-1001-01E 
7 Remove lower screw/bolt (7) and detach vacuum pump (6) INSTALLATION IMPORTANT Replace seal. Align drive plate of vacuum pump (6).  
TORQUE SPECIFICATION Bolt, vacuum pump to cylinder head *BA43.05-N-1001-01E 
8 Install in the reverse order    
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
9 Conduct engine test run and check engine for leaks in the area of the vacuum pump (6)    
EXHAUST GAS RECIRCULATION

Number Designation Engine 642.8 in model 906 Engine 642.993 in model 906
BA14.20-N-1022-01H Bolt, exhaust gas recirculation valve housing to bracket M8x20 Nm 28 28
M8x80 Nm 20 20
PREGLOW SYSTEM

Number Designation ENGINE 642
BA15.20-N-1003-01C Bolt, glow output stage to bracket Nm 8
VACUUM PUMP

Number Designation Model 906 with engine 642
BA43.05-N-1001-01E Bolt, vacuum pump to cylinder head Nm 9