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Home >> Mercedes Benz >> 2015 >> Sprinter 3500 Van Cargo Extended, RWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes -- Pneumatic System -- 906 Chassis >> Testing & Repair >> Remove/Install TELMA Retarder - Ar43.40-D-1000C

Remove/Install TELMA Retarder - Ar43.40-D-1000C

MODEL 906 with CODE (PB2) Mastercode retarder VMC 

G10887659Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Disconnect ground lead from battery   AR54.10-D-0003SD
2 Lift/jack up vehicle   AR00.60-D-1000H
3 Detach drive shafts (1, 2) from retarder (L1) and fasten in place using cable ties IMPORTANT Mark installation position of front propeller shaft (2) relative to rear drive shaft (1) and retarder (L1). The universal joints of the drive shafts (1, 2) must not be offset to each other, but rather they must be synchronously installed.
INSTALLATION IMPORTANT install new nuts.
 
    TORQUE SPECIFICATION *BA41.10-N-1013-01B 
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
4 Detach and expose ground lines (3) of retarder (L1) TORQUE SPECIFICATION *BA43.40-N-1007-01C 
5 Detach cable tie from protective cap (4)    
6 Remove protective cap (4)    
7 Unscrew nuts (9) and remove covering (10) TORQUE SPECIFICATION *BA43.40-N-1005-01C 
8 Detach and expose electrical lines (5, 6, 7) from retarder (L1) IMPORTANT Observe identification on electrical lines (5, 6, 7).  
TORQUE SPECIFICATION *BA43.40-N-1006-01C 
9 Support retarder (L1) and secure using a tensioning strap Transmission jack 0.5 t  
10 Remove nuts (8) and lower retarder (L1) IMPORTANT Counterhold bolts.
INSTALLATION IMPORTANT Replace bolts and nuts (8). Observe installation position of spring washers.
 
    TORQUE SPECIFICATION *BA43.40-N-1001-01C 
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
11 Lift retarder (L1) down from transmission plate using suitable lifting device IMPORTANT Only when replacing retarder (L1).  
12 Install in the reverse order    
PROPELLER SHAFT

Number Designation Model 906 without code ZG1/ZG2/ZG3/ZG4
BA41.10-N-1013-01B Nut, drive shaft to retarder M10X1 Stage 1 Nm 15
Stage 2 ∠° 90
RETARDER

Number Designation Model 906 with code PB2
BA43.40-N-1001-01C Retarder to bracket M8X25 Nm 22
BA43.40-N-1005-01C Nut, cover of electrical connection to retarder M8 Nm 5
BA43.40-N-1006-01C Nut, electrical connection to retarder M6 Nm 5
BA43.40-N-1007-01C Nut, ground lines to retarder M8X1.25 Nm 12