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Home >> Mercedes Benz >> 2015 >> Sprinter 3500 Van Cargo Extended, RWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes -- Pneumatic System -- 906 Chassis >> Testing & Repair >> Remove/Install Relay Box From TELMA Retarder - Ar43.40-D-1750C

Remove/Install Relay Box From TELMA Retarder - Ar43.40-D-1750C

MODEL 906 with CODE (PB2) Mastercode retarder VMC 

G10887674Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Disconnect ground lead from battery   AR54.10-D-0003SD
2 Lift/jack up vehicle   AR00.60-D-1000H
3 Unscrew bolts (1) from cover (2) of retarder relay box (K1).    
4 Remove cap (2) INSTALLATION NOTES Make sure sealing of cover (2) is correctly seated as otherwise water may enter the retarder relay box (K1) and damage the relays (3, 4, 5) or corrosion may occur.  
5 Carefully pull sealing grommets (9) downwards INSTALLATION NOTES Make sure sealing grommets of cover (9) are correctly seated as otherwise water may enter the retarder relay box (K1) and damage the relays (3, 4, 5) or corrosion may occur.  
6 Cut and expose ground line (8) of retarder relay box (K1) TORQUE SPECIFICATION *BA43.40-N-1011-01C 
7 Cut and expose electrical line (7) from retarder relay box (K1) TORQUE SPECIFICATION *BA43.40-N-1010-01C 
8 Mark installation position of electrical lines (6) in retarder relay box (K1) NOTES The electrical lines (6) must not be mixed up, as otherwise the retarder function will be impaired.  
9 Cut and expose electrical lines (6) from retarder relay box (K1) TORQUE SPECIFICATION *BA43.40-N-1013-01C 
10 Cut retarder connector (X97)    
11 Remove nuts (10) of retarder relay box (K1) TORQUE SPECIFICATION *BA43.40-N-1009-01C 
12 Remove retarder relay box (K1)    
13 Install in the reverse order    
RETARDER

Number Designation Model 906 with code PB2
BA43.40-N-1009-01C Nut, relay box to bracket M8 Nm 18
BA43.40-N-1010-01C Nut, electrical line + in relay box M8 Nm 14
BA43.40-N-1011-01C Nut, electrical line M (ground) in relay box M6 Nm 6
BA43.40-N-1013-01C Nut, electrical line to retarder in relay box M6 Nm 6