Remove/Install Waist Rail Paneling - Ar62.40-D-6025H
MODEL 906
Illustrated on model 906.633
| Removing | |||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on body repair | AH60.00-N-0001-01A | ||
| 1 | Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket | Welding protective blanket | |
| 2 | Separate waist rail (1) paneling | AR62.40-D-6025-01H | |
Spherical milling cutter Round wire brush Weld-spot milling machine Drill (pneumatic) Straight grinder (pneunatic) Angle grinder (pneumatic) Body jig saw (pneumatic) Wet and dry vacuum cleaner |
Fig 1 | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 3 | Prepare waist rail paneling (1) for installation | Round wire brush Drill (pneumatic) Body jig saw (pneumatic) Hole punching pliers (6 mm) Vice grip pliers (standard) Wet and dry vacuum cleaner |
AR62.40-D-6025-03H |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 4 | Weld in waist rail paneling (1) | Inverter - spot welder MIG-MAG inert gas welder Vice grip pliers (standard) Round wire brush Drill (pneumatic) Angle grinder (pneumatic) Wet and dry vacuum cleaner |
AR62.40-D-6025-04H |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 5 | Clean weld joints and sheet metal flanges with rotary wire brush | Round wire brush Drill (pneumatic) |
|
| 6 | Clean repair area | Wet and dry vacuum cleaner | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 7 | Prime repair area using primer filler | http://portal.aftersales.i.daimler.com |
|
| 8 | Carry out seam sealing after repairs | AR97.10-D-4000H | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 9 | Paint repair areas and adjacent surfaces | http://portal.aftersales.i.daimler.com |
|
| 10 | Apply additional cavity preservation | AR97.20-D-1500H | |
| 11 | Remove welding protection blankets |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |