Prepare Front Longitudinal Member To Passenger Compartment Floor Area - Ar62.20-D-1240-13HD

	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	General information on body repair		AH60.00-N-0001-01A

Model 906 as of 5/31/17 

with code CV1 (Pre-installation for winter service vehicle) 

except code XL4 (Weight variant 5.500 kg) 

Courtesy of MERCEDES-BENZ USA

1. Scribe holes according to drawing on front longitudinal member (1) on right and left, center punch and drill Ø 6 mm pilot hole and then drill with Ø 10 mm. Deburr holes.

   Mark dimensions from references edges (0).

2. Scribe dimensions according to drawing on front longitudinal member (1) on at bottom, center punch and drill Ø 6 mm pilot hole and then drill with Ø 10 mm.

   Mark dimensions from references edges (0).

3. Deburr holes.

   Courtesy of MERCEDES-BENZ USA

   The following operation steps are shown on the left component for model 906.733 and must be performed analogously on the right side in the event of damage.

   Courtesy of MERCEDES-BENZ USA

4. Punch holes on front longitudinal with Ø 6 mm bit (areas A, B, C, D and J).
5. Drill holes on front longitudinal member with Ø 7 mm bit (areas E, F, G, H and I).
6. Grind mating surfaces on front longitudinal member down to bare metal in crosshatched areas.

   Sand down spot weld flanges to bare metal on both sides.

7. Coat insides of spot weld flanges with zinc dust paint.

   Courtesy of MERCEDES-BENZ USA

8. Grind crosshatched areas on front longitudinal member down to bare metal around holes.
9. Grind crosshatched areas on front longitudinal member (1) down to bare metal around holes.

Courtesy of MERCEDES-BENZ USA