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Home >> Mercedes Benz >> 2015 >> Sprinter 3500 Van Cargo Extended, RWD >> Repair and Diagnosis >> Accessories & Equipment >> Communication Devices >> Electrical System, Equipment & Instructions - Column Switches -- 906 Chassis >> Removal & Installation >> Update Software Of Control Units (Code: NC3N651K, Acc. No.: 07 971 64) - SM54.21-D-0205SG

Update Software Of Control Units (Code: NC3N651K, Acc. No.: 07 971 64) - SM54.21-D-0205SG

Model  906.### #N as of 671717 up to 773765 with engine 651 with code Z41 (Registration as a truck) 
Model  906.### #P as of 219812 up to 646985 with engine 651 with code Z41 (Registration as a truck) 
OPERATION NO. OF OPERATION TEXTS OR STANDARD TEXTS AND FLAT RATES

Category Op. no. Operation text Time Acc. no. Code
L 02 1597 Operations: Update software of control units - 07 971 64 NC3N651K
L 02 1598 Operations: Replace NOx sensors (after XENTRY check) - 07 971 64 NC3N651K
L 02 3282 Operations: Remove underfloor paneling (when working on veh.) - 07 971 64 NC3N651K
G13441408Courtesy of MERCEDES-BENZ USA
G13441409Courtesy of MERCEDES-BENZ USA

Shown on NO x  sensor upstream of SCR catalytic converter on veh. up to model year 2016 

G13441410Courtesy of MERCEDES-BENZ USA

Shown on NO x  sensor upstream of SCR catalytic converter on veh. as of model year 2016 

Shown on NO x  sensor downstream of SCR catalytic converter 

G13441411Courtesy of MERCEDES-BENZ USA
G13441412Courtesy of MERCEDES-BENZ USA
  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
INSPECT Check     
1 Check whether vehicle is affected by measure Affected vehicles: Update software of control units (code: NC3N651 K, acc. no.: 07 971 64)
IMPORTANT For authorized Mercedes-Benz service partners, only the entry in the input-process-output (IPO) system, in the "Current" tab is decisive. An additional test of the affected vehicles in the workshop information system (WIS) or vehicle list is thereby not necessary.
SM54.21-D-0205-01AAA
  Update software     
2
REFER TO SPECIAL TOOLS
Connect charging equipment.
000 588 00 81 00 Charger
NOTES During the entire work procedure a sufficiently large voltage supply must be provided for the vehicle's on-board electrical system. Otherwise any under voltage that occurs may damage the control units.
IMPORTANT Follow the operating instructions for the charger.
IMPORTANT Use the charger to ensure that an adequate power supply (min. 12.5 V) is provided for the on-board electrical system battery.
WS54.00-P-0037B
3
REFER TO SELF-DIAGNOSTIC SYSTEMS
Connect diagnostic system. IMPORTANT Always use the latest XENTRY Diagnosis software release with all relevant updated addons.
IMPORTANT The operation steps must be performed exactly as per XENTRY Diagnosis.
IMPORTANTFor questions or problems that arise while carrying out the service measure described here, contact may only be made by creating a ticket in the XENTRY Support & Feedback (XSF) system under the tab "XENTRY Diagnosis" or "Parts". 
AD00.00-D-2000-04SD
4 Start service measure special procedure in XENTRY Diagnosis. NOTES The service measure may only be carried out via the described special procedures; other procedures are not permitted.
Otherwise correct routing of the control unit programming described below cannot be assured.
 
    IMPORTANTPerform software update only after obtaining the customer's written consent. 
XENTRY Diagnosis queries this when carrying out the special procedure via the menu item "Has the customer given their approval?" accordingly.
Confirm menu item in "YES" control field, otherwise the special procedure cannot be continued.
IMPORTANT XENTRY Diagnosis guides you through the procedure of the service measure. The operation steps in XENTRY Diagnosis must be complied with precisely at all times.
To do this, select the following menu items: Control units view →
N3/28 - Engine electronics 'CDID3' for combustion engine 'OM651' (CDI) (Code: MA5/MP6/MP8/MA6/MB6) → Special procedures →
Service measure "Exhaust gas aftertreatment" → 
1. Check component parts "NOx sensors".
If XENTRY Diagnosis displays the message "Component parts A97/1 (NOx sensor control unit upstream of SCR catalytic converter) or A97/2 (NOx sensor control unit downstream of SCR catalytic converter) are not OK", ↓
continue with operation step 5.
IMPORTANT It must always be both sensors that are replaced. When ordering the two NO x  sensors, it is essential to observe the part numbers in the parts ordering note below. 
If XENTRY Diagnosis displays the message "Component parts A97/1 (NOx sensor control unit upstream of SCR catalytic converter) and A97/2 (NOx sensor control unit downstream of SCR catalytic converter) are OK",
 
   
Continue with operation step 24.
 
  Replace NO x  sensor upstream of SCR catalytic converter     
5
REFER TO TESTING & REPAIR
Raise vehicle. NOTES Before lifting vehicle, remove stationary heater hose from left front longitudinal member.
This prevents damage.
AR00.60-D-1000H
6 Remove underfloor paneling (1). MODEL 906 with CODE XM1 (Noise abatement measures)
IMPORTANT For this purpose, remove screws (1.2) and remove nuts (1.1).
 
7 Release heat shield (6). Model 906 as of model year 2016
IMPORTANT To do so, remove clamp (7) and carefully bend heat shield (6) downwards.
INSTALLATION IMPORTANTInstallation:  Install new clamp (7).
 
8 Disconnect electrical connector (4).    
9 Remove NOx sensor control unit upstream of SCR catalytic converter (A97/1). IMPORTANT For this purpose, remove nuts.  
10 Expose electric line (5). IMPORTANT To do so, cut through the cable ties.
INSTALLATION IMPORTANTInstallation:  Replace cable tie.
 
11 Unscrew NOx sensor (2) and remove together with NOx sensor control unit upstream of SCR catalytic converter (A97/1). IMPORTANTRemoval:  Spray threaded connection with suitable antiseize.
Observe the time and manufacturer's
specifications of the antiseize used!
TORQUE SPECIFICATION NOx sensor to diesel particulate filter
*BA07.04-N-1015-01B 
12 Clean thread and sealing surfaces on diesel particulate filter. IMPORTANTCommercially available devices/tools 
Wire brushes
 
13 Install in the reverse sequence. IMPORTANT Operation steps 11 to 6.  
  Replace NO x  sensor downstream of SCR catalytic converter     
14 Unclip electric line (15) from bracket (16) on heat shield (8). If bracket (16) is present.  
15 Remove heat shield (8). IMPORTANT To do so, remove clamps.  
    IMPORTANTInstallation:  Replace clips.  
16 Disconnect electrical connector (10).    
17 Remove NOx sensor control unit downstream of SCR catalytic converter (A97/2). IMPORTANT For this purpose, remove nuts.  
18 Expose electrical line (15). IMPORTANT To do so, cut through the cable ties.
INSTALLATION IMPORTANTInstallation:  Replace cable tie.
 
19 Unscrew NOx sensor (9) and remove with NOx sensor control units downstream of SCR catalytic converter (A97/2). IMPORTANTRemoval:  Spray threaded connection with suitable antiseize.
Observe the time and manufacturer's specifications of the antiseize used!
TORQUE SPECIFICATION NOx sensor on SCR catalytic converter
*BA07.04-N-1014-01B 
20 Clean thread and sealing surface of NOx sensor (9) on catalytic converter (11). IMPORTANTCommercially available devices/tools 
Wire brushes
 
21 Install in the reverse sequence. IMPORTANT Operation steps 20 to 14.  
22 Lower vehicle.    
23 Get in CDI control unit (N3/33) again using XENTRY Diagnosis. If both NOx sensors were replaced as part of this service measure.
NOTES The service measure may only be carried out via the described special procedures; other procedures are not permitted.
Otherwise correct routing of the control unit programming described below cannot be assured.
IMPORTANT XENTRY Diagnosis guides you through the procedure of the service measure. The operation steps in XENTRY Diagnosis must be complied with precisely at all times.
To do this, select the following menu items: Control units view →
N3/28 - Engine electronics 'CDID3' for
combustion engine 'OM651' (CDI) (Code: MA5/MP6/MP8/MA6/MB6) →
Special procedures →
Service measure "Exhaust gas 
aftertreatment" → 
2. Adaptation after replacing component part "NOx sensors"
 
24 Perform control unit programming via service measure special procedure. IMPORTANT XENTRY Diagnosis guides you through the procedure of the service measure. The operation steps must be performed exactly as per XENTRY Diagnosis.
Here, the software of affected control units (CDI control unit (N3/28), AdBlue® (SCR) control unit (N141/1), fully integrated transmission control unit VGSNAG2 (N15/11) (if available)) is updated.
To do this, select the following menu items: Control units view →
N3/28 - Engine electronics 'CDID3' for combustion engine 'OM651' (CDI) (Code: MA5/MP6/MP8/MA6/MB6) →
Special procedures →
Service measure "Exhaust gas aftertreatment" → 
3. Perform control unit programming.
IMPORTANTIf control unit programming is canceled it must be ensured that all affected control units  (CDI control unit (N3/28), AdBlue® control unit (SCR) (N141/1), fully integrated transmission control unit VGSNAG2 (N15/11) (if available)) have the current software release  and, if necessary, repeat service measure procedure. Control unit programming due to an out of date software release of control units must not be invoiced under this service measure!
IMPORTANTAfter carrying out control unit programming, always perform the following visual check in the "documentation for repair order":  under the heading: - Engine electronics 'CDID3' for - combustion engine 'OM651' must be documented under the line "Performed steps" entries for "Control unit programming" and "SCN coding".
If no entries are present,
 
    start operation step 4 again.  
25 Remove vehicle diagnosis system from vehicle.    
26 Remove charger from vehicle.    
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
27 Check exhaust system for leak tightness while engine is running. IMPORTANT Visual inspection only.  
28 Document performed operations in the Vehicle Documentation (VeDoc). If "Component parts A97/1 (NOx sensor control unit upstream of SCR catalytic converter) and (or) A97/2 (NOx sensor control unit downstream of SCR catalytic converter) were replaced.
IMPORTANTDocument the following text in VeDoc under the "FO texts" field: "Vehicle has been modified as part of a service measure (NC3N651K) with  the NOx sensor downstream of SCR catalytic converter (part number: A 000 905 84 11) and  with the NOx sensor upstream of SCR catalytic converter (part number: A 000 905 85 11)". 
 
29 Print out certificate, fill it out and hand it over to customer.    
REFER TO FORMS Voluntary service measure: Software update for diesel engine (code: NC3N651 K, acc. no.: 07 971 64), certificate   OF07.08-D-1000-11SG
SENSORS, TRANSMITTERS

Number Designation Engine 651 in model 906
BA07.04-N-1014-01B NOx sensor on SCR catalytic converter Nm 60
SENSORS, TRANSMITTERS

Number Designation Engine 651 in model 906
BA07.04-N-1015-01B NOx sensor to diesel particulate filter Nm 60
PARTS ORDERING NOTE

Part no. Designation Quantity
A 000 905 85 11 80 NOx sensor upstream of SCR catalytic converter (up to manufacturing date 31.05.2016) n. B.
A 000 905 84 11 80 NOx sensor upstream of SCR catalytic converter (as of manufacturing date 01.06.2016) n. B.
A 000 905 84 11 80 NOx sensor downstream of SCR catalytic converter n. B.
A 000 994 32 11 Clamp 4
A 002 997 24 90 64 Cable tie n. B.