Remove/install lower seal of rear window on Vario roof - AR77.35-P-1610W

MODEL 172.4, 231 

Shown on model 172.4 

Fig 1: Identifying Lower Seal Of Rear Window On Vario Roof Remove/Install Components - Shown On Model 172.4 (1 Of 2)

Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying Lower Seal Of Rear Window On Vario Roof Remove/Install Components - Shown On Model 172.4 (2 Of 2)

Courtesy of MERCEDES-BENZ USA

	Risk of injury  caused by body parts being trapped or crushed when working on a partially open Vario roof (in stop mode) or in its closing area as a result of the Vario roof suddenly collapsing	Secure Vario roof with a suitable special tool.	AS77.50-Z-0001-01A
	Remove
1	Switch on ignition and move Vario roof to intermediate position with Vario roof actuation switch (S84s1)	Position of C-pillar top section (3) approx. 120° as shown. Leave ignition switched on. The Vario roof remains in this position for approx. 7 min. in the stop mode. After approx. 7 min, the Vario roof automatically lowers into the trunk. The stop mode can be increased by momentarily actuating the Vario roof actuation switch (S84s1) for another 7 minutes.
2	Secure Vario roof with support (4)	Hook support (4) into front lock (5) and mount (6).
		Support	Figure
		Support	Figure
3	Switch off ignition
4	Unscrew nuts (13)
5	Pull upper seal (2) out of joint between rear window frame (8) and rear window (9)	Replace lower seal (2). Otherwise leakage is not possible.
	Clean
6	Clean sealing surfaces on rear window frame (8) and rear window (9)	The sealing surfaces must be free of oil and grease. Otherwise leakage is not possible. Observe air drying time for cleaning agent.
		Cleaner	*BR00.45-Z-1025-04A
	Install
7	Insert butyl cord (arrow A) into lower seal (2)	MODEL 231 Do not touch butyl cord (arrow A) with bare fingers. The point on the lower seal (2), where the butyl cord (arrow A) is inserted must be free of dust and grease. Otherwise leakage is not possible. The length of butyl cord (arrow A) is 25 mm.
		Rear window sealing profile	*BR00.45-Z-1084-01A
8	Position lower seal (2) on rear window frame (8) and press upper sealing lip (10) below rear window (9) with assembly wedge (11)	The assembly wedge (11) should not have sharp edges or burrs. Otherwise lower seal (2) can be damaged
		Mounting wedge	Fig 3
9	Firmly press lower seal (2) to stop on rear window frame (8)
10	Screw on nut (13) and tighten	Nut, bottom rear window seal to rear window frame	*BA67.20-P-1003-02A
11	Press on lower seal (2) in area of butyl cord (arrow A).	MODEL 231 Carefully remove butyl with cleaner. Observe air drying time for cleaning agent.
		Cleaner	*BR00.45-Z-1025-04A
12	Check whether lower seal (2) is seated tightly.
13	Remove support (4)	Support	Figure
		Support	Figure
14	Close Vario roof with Vario roof actuation switch (S84s1)
	Check
15	Perform rain test

REAR WINDOW

Number	Designation		MODEL 172	MODEL 231
BA67.20-P-1003-02A	Nut, bottom rear window seal to rear window frame	Nm	2	1, 6

Fig 3: Identifying Mounting Wedge (110 589 03 59 00)

Courtesy of MERCEDES-BENZ USA

Fig 4: Identifying Support (230 589 04 63 00)

Courtesy of MERCEDES-BENZ USA

Fig 5: Identifying Support (231 589 02 63 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1025-04A	Cleaner	A 005 989 19 71
BR00.45-Z-1084-01A	Rear window sealing profile	A 004 989 60 20