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Home >> Mercedes Benz >> 2015 >> S550 Base >> Repair and Diagnosis >> Engine Mechanical >> Lubrication System >> Engine Lubrication, Engine Oil Cooling - 222 Chassis >> Testing & Repair >> Oil line removal and installation >> Oil line removal and installation - AR18.30-P-6850LFA

Oil line removal and installation - AR18.30-P-6850LFA

ENGINE 276.8 in MODEL 217, 222 

Shown on engine 276.8 without code ME05 (HD 80KW-variants (INCLUDING PLUGIN)) 

Fig 1: Oil Line Remove/Install Components - Shown On Engine 276.8 Without Code ME05
G11132125DANGERNOTESIMPORTANTREMOVINGINSTALLINGIMPORTANTSPECIAL TOOLINSTALLATION IMPORTANTTORQUE SPECIFICATIONTORQUE SPECIFICATIONSPECIAL TOOLTORQUE SPECIFICATIONIMPORTANTSPECIAL TOOLINSTALLATION IMPORTANTTORQUE SPECIFICATIONTORQUE SPECIFICATIONSPECIAL TOOLREFER TO MAINTENANCEDANGERCourtesy of MERCEDES-BENZ USA
DANGER Risk of death  when touching components on vehicles with high-voltage on-board electrical system Do not touch components and open lines of the high-voltage on-board electrical system. Persons who wear electronic implants (e.g. cardiac pacemakers), must not  carry out any work on high-voltage on-board electrical systems. AS54.00-Z-0001-01A
NOTES Note on high-voltage on-board electrical system   AH54.00-P-0010-01A
IMPORTANT Evaluation of high-voltage components   AH54.00-P-6500-01SXH
REMOVINGINSTALLING Remove/install     
1 Perform enable for the high voltage on-board electrical system Engine 276.8 in model 222.163 AR54.10-P-1150LF
2 Open engine hood and raise to vertical position    
3 Remove left or right air filter housing   AR09.10-P-1150LFA
4 Remove left or right soundproofing over the rail    
5 Detach left or right oil lines feed lines (1L or 1R) from ATL and crankcase IMPORTANT Use suitable SPECIAL TOOL stop plugs to seal the openings.
INSTALLATION IMPORTANT Install new sealing rings.
TORQUE SPECIFICATION Bolt, oil feed line to cylinder head
*BA09.40-P-1005-01W 
    TORQUE SPECIFICATION Bolt, oil feed line to turbocharger *BA09.40-P-1004-01W 
    SPECIAL TOOL Record plug Figure
6 Remove left or right oil lines feed lines (1L or 1R)    
7 Detach charge air cooler (3) at both charge air pipes and on throttle valve actuator and place with attached coolant lines to one side and secure against falling down   AR09.41-P-6819LFA
8 Detention poly-V belt and detach at the alternator (G2) or A/C compressor (A9) Engine 276.8 in model 217, 222 (except 222.163) AR13.20-P-0001LFA
9 Detach alternator (G2) and place to one side with the lines connected Engine 276.8 in model 217, 222 (except 222.163) AR15.40-P-5032LFA
10 Secure alternator (G2) so that it does not fall down Engine 276.8 in model 217, 222 (except 222.163)  
11.1 Remove electrical refrigerant compressor Engine 276.8 in model 222.163 AR83.55-P-5311LFH
11.2 Detach A/C compressor (A9), place with attached lines to one side and secure against falling down Engine 276.8 in model 217, 222 (except 222.163)
TORQUE SPECIFICATION Bolt, refrigerant compressor to timing case/crankcase/engine support
*BA83.55-P-1001-01M 
12 Detach left or right return line oil lines (2L2R) from ATL and cylinder crankcase IMPORTANT Use suitable SPECIAL TOOL stop plugs to seal the openings.
INSTALLATION IMPORTANT Install new sealing rings.
TORQUE SPECIFICATION Bolt, oil return line to crankcase
*BA09.40-P-1007-01W 
    TORQUE SPECIFICATION Bolt, oil return flow line to turbocharger *BA09.40-P-1006-01W 
    SPECIAL TOOL Record plug Figure
13 Remove left or right return line oil lines (2L or 2R)    
14 Install in the reverse order    
15 Check engine oil level and correct if necessary    
REFER TO MAINTENANCE     AP18.00-P-1848U 
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
16 Carry out an engine test run, checking the engine for proper operation and leaktightness    
TURBOCHARGER

Number Designation Engine 276.8
BA09.40-P-1004-01W Bolt, oil feed line to turbocharger Nm 9
TURBOCHARGER

Number Designation Engine 276.8
BA09.40-P-1005-01W Bolt, oil feed line to cylinder head Nm 14
TURBOCHARGER

Number Designation Engine 276.8
BA09.40-P-1006-01W Bolt, oil return flow line to turbocharger Nm 11
TURBOCHARGER

Number Designation Engine 276.8
BA09.40-P-1007-01W Bolt, oil return line to crankcase Nm 9
REFRIGERANT COMPRESSOR

Number Designation Engine 276
BA83.55-P-1001-01M Bolt, refrigerant compressor to timing case/crankcase/engine support Nm 20
Fig 2: Identifying Record Plug (129 589 00 91 00)
G11132126Courtesy of MERCEDES-BENZ USA