Remove/install turbocharger with exhaust manifold - AR09.40-P-6025MUB

MODEL 217 with ENGINE 279 

MODEL 222 with ENGINE 277, 279 

MODEL 463 with ENGINE 279 

Shown on right ATL (3) 

Fig 1: Turbocharger With Exhaust Manifold Remove/Install Components - Shown On Right ATL (1 Of 2)

Courtesy of MERCEDES-BENZ USA

Fig 2: Turbocharger With Exhaust Manifold Remove/Install Components - Shown On Right ATL (2 Of 2)

Courtesy of MERCEDES-BENZ USA

Shown on left ATL (24) 

Fig 3: Turbocharger With Exhaust Manifold Remove/Install Components - Shown On Left ATL (1 Of 2)

Courtesy of MERCEDES-BENZ USA

Fig 4: Turbocharger With Exhaust Manifold Remove/Install Components - Shown On Left ATL (2 Of 2)

Courtesy of MERCEDES-BENZ USA

Fig 5: Turbocharger With Exhaust Manifold Remove/Install Components

Courtesy of MERCEDES-BENZ USA

	Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Remove/install
1.1	Remove engine with front axle carrier	Model 217 with engine 279 Model 222 with engine 277, 279
			AR01.10-P-2500MUB
1.2	Remove engine and transmission	Model 463 with engine 279
			AR01.10-P-2401MUD
2	Remove engine from front axle carrier	Model 217 with engine 279 Model 222 with engine 277, 279	AR01.10-P-2510MUB
3	Mount engine onto assembly stand
4	Remove charge air pipe on the left or right		AR09.41-P-1311MUB
5	Remove air pump		AR14.30-P-7251MUB
6	Remove screw/bolts (4, 5) or screw/bolts (26, 27) and remove support (2) or support (25)	Bolt, support for turbocharger to turbocharger	*BA09.40-P-1008-01V
		Bolt, turbocharger support brace to crankcase	*BA09.40-P-1009-01V
7	Remove engine support on the left or right	Model 463 with engine 279	AR22.10-P-4320MUD
		Model 217 with engine 279 Model 222 with engine 277, 279	AR22.10-P-1200MUB
8	Remove coolant lines (28, 35) on the left or coolant lines (6, 21) on the right		AR20.20-P-7440MUB
		Replace O-rings.
9	Remove oil lines (17, 33) on the left or oil lines (9, 19) on the right		AR18.30-P-6850MUB
		Replace O-rings.
10	Remove heat shield (44) on the left or right
11	Remove screw/bolt (46) and place refrigerant line (45) to one side	When removing the left ATL (24)
		Screw/bolt, refrigerant line to A/C compressor	*BA83.55-P-1002-01ZA
12	Remove screw/bolt (48) and detach bracket (47)	When removing the left ATL (24)
		Bolt, bracket for vacuum line to turbocharger	*BA09.40-P-1010-01V
13	Detach vacuum lines (49)	Check condition of vacuum lines (49) and hose clamps; replace if necessary.
14	Remove screw/bolts (51) and detach bracket (50)	When removing the left ATL (24)
		Model 463 with engine 279 bolt, bracket for front hydraulic pump to cylinder head/crankcase/hydraulic pump/timing case	*BA32.00-P-1001-01E
		Model 217 with engine 279 Model 222 with engine 277, 279 bolt, front hydraulic pump bracket to cylinder head	*BA32.00-P-1001-01D
15	Mount assembly tool (54) on left ATL (24) or on right ATL (3)	The ATL (3, 24) and exhaust manifold are a unit and must not be disassembled. Leaks can occur otherwise.
		Assembly tool	Fig 6
16	Unscrew nuts (55)	Torque diagram of exhaust manifold Observe tightening pattern.	AR09.40-P-6020-11MUB
		Nut, exhaust gas turbocharger/exhaust manifold to cylinder head	*BA09.40-P-1001-01V
		Assembly tool	Fig 6
17	Remove right ATL (3) or left ATL (24) with exhaust manifold	Replace seal.
18	Install in the reverse order

Fig 6: Assembly tool (285 589 00 61 00)

Courtesy of MERCEDES-BENZ USA