Remove/install outer rear wheel well - AR63.10-P-0665LF

MODEL 205 

MODEL 217.3 

MODEL 222 except CODE Z07 (Top protection) 

MODEL 253 

Shown on model 222 

Fig 1: Outer Rear Wheel Well Remove/Install Components - Shown On Model 222

Courtesy of MERCEDES-BENZ USA

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
	Risk of death  when touching components on vehicles with high-voltage on-board electrical system	Do not touch components and open lines of the high-voltage on-board electrical system. Persons who wear electronic implants (e.g. cardiac pacemakers), must not  carry out any work on high-voltage on-board electrical systems.	AS54.00-Z-0001-01A
	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	Note on high-voltage on-board electrical system		AH54.00-P-0010-01A
	Note on high-voltage battery		AH54.10-P-0006-01MEV
	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
	Evaluation of high-voltage components		AH54.00-P-6500-01SXH
	General information on body repair		AH60.00-P-0001-01A
	Notes on acoustic foam and structural foam in the vehicle		AH60.00-P-0039-01A
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area to be repaired
2	Cover all detachable parts remaining on vehicle with spark protection blanket
3	Remove rear fender	Model 205.0/1	AR63.50-P-1400LW
		Model 205.2, 253	AR63.50-P-1400LWS
		Model 217.3	AR63.50-P-1400LC
		Model 222 except code Z07 (Top protection)	AR63.50-P-1400LF
4	Separate outer rear wheel well (1)		AR63.10-P-0660-01LF
		Commercially available tools: Round wire brush, spot weld cutter, body power jigsaw, wet/dry vacuum cleaner.
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
5	Prepare new part for outer rear wheel well (1)		AR63.10-P-0670-05LF
		Commercially available tools: round wire brush, body power jigsaw.
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly flammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Risk of poisoning  caused by inhaling vapors or swallowing adhesive. Risk of injury  caused by adhesive coming into contact with skin and eyes	Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.	AS00.00-Z-0016-01A
	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on riveting		AH60.00-P-0003-01N
6	Install outer rear wheel well (1) and weld in		AR63.10-P-0670-06LF
		Gap dimensions on hoods, doors and lids Model 205, 253	AR60.00-P-0700-01LW
		Gap dimensions on hoods, doors and lids Model 217.3	AR60.00-P-0700-01LC
		Gap dimensions on hoods, doors and lids Model 222 except code Z07 (Top protection)	AR60.00-P-0700-01LF
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		Commercially available tools: Round wire brush, manual temporary fasteners, 6.35 mm, blind rivet gun (minimum pull-off force 19 kN), wet/dry vacuum cleaner.
		Model 205.2Rear door to side section, bottom	*BE60.00-P-1010-01BB
		Model 205.2 Sidewall to liftgate	*BE60.00-P-1021-01BB
		Model 205.2 Outside of taillamp to inside of taillamp	*BE60.00-P-1022-01BB
		Model 253 Rear door to side piece	*BE60.00-P-1008-01FA
		Model 253 Sidewall to liftgate	*BE60.00-P-1013-01FA
		Model 253 Outside of taillamp to inside of taillamp	*BE60.00-P-1014-01FA
		Model 217.3 Rear fender to taillamp	*BE60.00-P-1008-01DA
		Model 217.3 Front door to sidewall	*BE60.00-P-1005-01DA
		Model 205.0/1 Rear door to side section, bottom	*BE60.00-P-1010-01BB
		Model 205.0/1 Trunk lid to fender at rear, top	*BE60.00-P-1012-01BB
		Model 222 except code Z07 (Top protection) Rear door to side section, bottom	*BE60.00-P-1012-01BA
		Model 222 except code Z07 (Top protection) Trunk lid to rear fender at top	*BE60.00-P-1014-01BA
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
		Adhesive kit, body, 2-component adhesive	*BR00.45-Z-1092-02A
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
		Blind rivet 6.4 X 12 (clamping range 1 mm to 3.5 mm)	*BR00.45-Z-1035-13A
		Repair solution for broken or missing weld studs	*BR00.45-Z-1037-13A
		Feeler gauge	Fig 2
7	Clean welds and sheet metal flange	Commercially available tools: Round wire brush.
8	Install rear fender	Model 205.0/1	AR63.50-P-1400LW
		Model 205.2, 253	AR63.50-P-1400LWS
		Model 217.3	AR63.50-P-1400LC
		Model 222 except code Z07 (Top protection)	AR63.50-P-1400LF
9	Install all detachable body components in area to be repaired

Fig 2: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA