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Remove/Install brake disc - AR42.10-P-0220EWE

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MODEL 212 except code B07 (Ceramic brake system) 

MODEL 218 except code B07 (Ceramic brake system) 

MODEL 205, 207, 213, 253 

Shown on model 205 with 1-piston floating caliper brake on front axle 

Fig 1: Brake Caliper, Safety Screw And Brake Disk - Shown On Model 205
G00556904Courtesy of MERCEDES-BENZ USA
DANGER Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
NOTES Notes on handling, transport and storage of ceramic brake disks Model 205
with code B07 (Ceramic brake system)
Model 213
with code B07 (Ceramic brake system)		 AH42.10-P-9406-13A
NOTES Notes on self-locking nuts and bolts AH00.00-N-0001-01A
NOTES Noted on repairs to brake system AH42.00-P-0003-01A
IMPORTANT Notes on handling, transport and storage of composite brake disks Model 205
Model 213
Model 253		 AH42.10-P-9406-12LF
REMOVINGINSTALLING Remove/Install 
1.1 Remove brake caliper (1) with brake linings on front axle and fasten with attached lines free of tension to the vehicle When removing front brake disk (3) with fixed-caliper brake.  
Model 205, 213, 253 4-piston fixed-caliper brake AR42.10-P-0070LWA
Model 205
with code B06 (grey-painted brake calipers)
except code B07 (ceramic brake system)
except code U70 (red-painted brake calipers)
6-piston fixed-caliper brake
Model 213
with code B06 (grey-painted brake calipers)
except code B07 (Ceramic brake system)
except code U70 (red-painted brake calipers)
6-piston fixed-caliper brake		 AR42.10-P-0070LWB
Model 205
with code B07 (ceramic brake system)
except code B06 (grey-painted brake calipers)
except code U70 (red-painted brake calipers)
6-piston fixed-caliper brake
Model 213
with code B07 (ceramic brake system)
except code B06 (grey-painted brake calipers)
except code U70 (red-painted brake calipers)
6-piston fixed-caliper brake		 AR42.10-P-0070LWC
Model 205
with code U70 (red-painted brake calipers)
except code B06 (grey-painted brake calipers)
except code B07 (ceramic brake system)
6-piston fixed-caliper brake
Model 213
with code U70 (red-painted brake calipers)
except code B06 (grey-painted brake calipers)
except code B07 (ceramic brake system)
6-piston fixed-caliper brake		 AR42.10-P-0070LWD
Model 212, 218
except code B07 (Ceramic brake system) 4-piston fixed caliper brake		 AR42.10-P-0070EWA 
Model 212.074/075/076/077/092/274/275/276/277/292 except code B07 (Ceramic brake system)
Model 218.374/375/376/392/974/975/976/992 except code B07 (ceramic brake system)		 AR42.10-P-0225CMG 
1.2 Remove brake caliper (1) with brake caliper support on front axle and fasten with attached lines free of tension to the vehicle When removing front brake disk (3) with floating-caliper brake.  
Model 205, 213, 253 1-piston floating caliper brake AR42.10-P-0070LW
Model 207 floating caliper brake
Model 212, 218 except code B07 (Ceramic brake system) floating caliper brake		 AR42.10-P-0505EWA 
2 Remove brake caliper (1) with brake caliper support on rear axle and fasten with attached lines free of tension to the vehicle When removing rear brake disk (3)  
Model 205, 213, 253 AR42.10-P-0080LW
Model 207
Model 212 (except 212.074/075/076/077/092/274/275/276/277/292) except code B07 (Ceramic brake system)		 AR42.10-P-0250EW 
Model 218 (except 218.374/375/376/392/974/975/976/992) except code B07 (Ceramic brake system) AR42.10-P-0080EL
Model 212.074/075/076/077/092/274/275/276/277/292 except code B07 (Ceramic brake system)
Model 218.374/375/376/392/974/975/976/992 except code B07 (Ceramic brake system)		 AR42.10-P-0250CMG 
3 Remove safety screw (2) and take off brake disk (3) IMPORTANTInstallation:  Replace locking bolt (2). With 6-piston brake calipers, observe marking indicating direction of rotation. With ceramic brake system, observe marking for installation side.  
Model 205.002/003/004/005/006/007/008/009/012/036/037/040/042/043/044/045/047/048/049/064/066/140/142/143/145/147/148/204/205/207/208/209/212/236/237/240/242/243/244/245/247/248/264/266/304/305/308/309/340/342/343/345/348/349/364/366/404/405/408/440/442/443/445/448/449/464/466
Model 205.086/087/286/287/386/387/486/487
Model 213.004/005/013/031/033/040/042/043/045/048/049/050/064/066/071/140/142/143/148/163/204/213/233/242/245/264/266/271
Model 213.088/089/288/289
Model 253 Safety bolt, rear axle brake disk to flange		 *BA42.10-P-1001-06J 
Model 205.002/003/004/005/006/007/008/009/012/036/037/040/042/043/044/045/047/048/049/064/066/140/142/143/145/147/148/204/205/207/208/209/212/236/237/240/242/243/244/245/247/248/264/266/304/305/308/309/340/342/343/345/348/349/364/366/404/405/408/440/442/443/445/448/449/464/466
Model 205.086/087/286/287/386/387/486/487
Model 213.004/005/013/031/033/040/042/043/045/048/049/050/064/066/071/140/142/143/148/163/204/213/233/242/245/264/266/271
Model 213.088/089/288/289
Model 253 locking bolt, brake disk of front axle to wheel hub		 *BA42.10-P-1002-06J 
Model 207, 212, 218 except code B07 (Ceramic brake system) safety screw, rear axle brake disk to wheel flange *BA42.10-P-1001-06H 
Model 207, 212, 218 except code B07 (Ceramic brake system) locking bolt, brake disk of front axle to wheel hub *BA42.10-P-1002-06H 
CLEANING Clean 
4 Clean contact surface and interference fir of brake disk (3)
5 Lightly grease interference fit of brake disk (3) Paste hot lubrication 1kg, DBL 6879.20 *BR00.45-Z-1005-06A 
6 Install in the reverse order
BRAKE DISKS, BRAKE COVER PLATE

Number Designation MODEL 207 MODEL 212
BA42.10-P-1001-06H Safety screw, rear axle brake disk to wheel flange Nm 10 10
BRAKE DISKS, BRAKE COVER PLATE

Number Designation MODEL 218
BA42.10-P-1001-06H Safety screw, rear axle brake disk to wheel flange Nm 10
BRAKE DISKS, BRAKE COVER PLATE

Number Designation MODEL 205.002/003/004/005/006/007/008/009/012/036/037/040/042/043/044/045/047/048/049/064/066/140/142/143/145/147/148/204/205/207/208/209/212/236/237/240/242/243/244/245/247/248/264/266/304/305/308/309/340/342/343/345/348/349/364/366/404/405/408/440/442/443/445/448/449/464/466 MODEL 205.086/087/286/287/386/387/486/487
BA42.10-P-1001-06J Safety bolt, rear axle brake disk to flange Nm 10 10
BRAKE DISKS, BRAKE COVER PLATE

Number Designation MODEL 213.004/005/013/031/033/040/042/043/045/048/049/050/064/066/071/140/142/143/148/163/204/213/233/242/245/264/266/271 MODEL 213.088/089/288/289
BA42.10-P-1001-06J Safety bolt, rear axle brake disk to flange Nm 10 10
BRAKE DISKS, BRAKE COVER PLATE

Number Designation MODEL 253
BA42.10-P-1001-06J Safety bolt, rear axle brake disk to flange Nm 10
BRAKE DISKS, BRAKE COVER PLATE

Number Designation MODEL 207 MODEL 212
BA42.10-P-1002-06H Locking bolt, brake disk of front axle to wheel hub Nm 10 10
BRAKE DISKS, BRAKE COVER PLATE

Number Designation MODEL 218
BA42.10-P-1002-06H Locking bolt, brake disk of front axle to wheel hub Nm 10
BRAKE DISKS, BRAKE COVER PLATE

Number Designation MODEL 205.002/003/004/005/006/007/008/009/012/036/037/040/042/043/044/045/047/048/049/064/066/140/142/143/145/147/148/204/205/207/208/209/212/236/237/240/242/243/244/245/247/248/264/266/304/305/308/309/340/342/343/345/348/349/364/366/404/405/408/440/442/443/445/448/449/464/466 MODEL 205.086/087/286/287/386/387/486/487
BA42.10-P-1002-06J Locking bolt, brake disk of front axle to wheel hub Nm 10 10
BRAKE DISKS, BRAKE COVER PLATE

Number Designation MODEL 213.004/005/013/031/033/040/042/043/045/048/049/050/064/066/071/140/142/143/148/163/204/213/233/242/245/264/266/271 MODEL 213.088/089/288/289
BA42.10-P-1002-06J Locking bolt, brake disk of front axle to wheel hub Nm 10 10
BRAKE DISKS, BRAKE COVER PLATE

Number Designation MODEL 253
BA42.10-P-1002-06J Locking bolt, brake disk of front axle to wheel hub Nm 10
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1005-06A Paste, hot lubrication 1kg, DBL 6879.20   A 000 989 76 51
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