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Inspect condition of brake disks - AP42.10-P-4258HA

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MODEL 222 without CODE B07 (Ceramic brake system) 

Fig 1: Inspecting Brake Disks Condition (1 of 3)
G00596371Courtesy of MERCEDES-BENZ USA
Fig 2: Inspecting Brake Disks Condition (2 of 3)
G00596372Courtesy of MERCEDES-BENZ USA
Fig 3: Inspecting Brake Disks Condition (3 of 3)
G00596373Courtesy of MERCEDES-BENZ USA
DANGER Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer AS00.00-Z-0010-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
IMPORTANT Notes on handling, transport and storage of composite brake disks   AH42.10-P-9406-12LF
REMOVING Remove     
1
AR		 Detach complete wheels    
AR40.10-P-1102A
INSPECT Check     
2 Assess condition of brake disks(1)  
Assessment of brake disks(1) not OK
↓
Replace brake disks (1) subject to separate repair order.		 AP42.10-P-4256EW
MEASURING Measure     
3 Measure brake disk thickness on front axle using vernier caliper (010) Model 222 front axleBrake disk thickness *BE42.10-P-1001-08U 
SPECIAL TOOL Caliper gauge
Observe recommended limit dimensions. If the wear limit has been exceeded or will be exceeded before the next brake pad change:
↓
Replace brake disks (1) subject to separate repair order.		 Figure
4 Measure brake disk thickness on rear axle axle using vernier caliper (010) Model 222 rear axleBrake disk thickness
SPECIAL TOOL Caliper gauge
Observe recommended limit dimensions. If the wear limit has been exceeded or will be exceeded before the next brake pad change:
↓
Replace brake disks (1) subject to separate repair order.		 *BE42.10-P-1001-09E 
Figure
INSTALLING Install     
5 Attach complete wheels   AR40.10-P-1102A
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation MODEL 222.004/032/033/057/104/123/132/133/157/150/155/157/162 except CODE 950/951
222.020/021/120/121 except code 950/951/U29		 MODEL 222.004/032/033/057/104/123/132/133/157/150/155/157/162 with CODE 950/951 
222.020/021/120/121 with code 950/951/U29 
222.034/035/058/059 /060/064/066/067/08 2/083/085/086/134/1 35/158/159/160/163/ 164/165/166/167/169 /173/183/186/964/96 7/983/986 model 222.176/182/184/185 /976/982/984/985 except code Z07/ Z19 
BE42.10-P-1001-08U Brake disk thickness New mm 32, 00 36, 00
Wear limit mm 30, 00 33, 00
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation MODEL 222.077/187, MODEL 222.177/178/179/188 except CODE B07, MODEL 222.980 except CODE 950/181/Z07 MODEL 222.176/182/184/185/976/980/982/984/985 with CODE Z07, MODEL 222.176/182/184/185/976/982/984/985 with CODE Z19
BE42.10-P-1001-08U Brake disk thickness New mm 36, 00 36, 00
Wear limit mm 33, 00 33, 00
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation MODEL 222.004/020/021/032/033/034/035/057/064/066/067/104/120/121/123/132/133/134/135/155/157/162/163/164/165/166/167/173/184/964/967, MODEL 222.058/059/060/082/083/085/086/158/159/160/183/186/983/986 except code U28, MODEL 222.150 except code 950/951 MODEL 222.169 except code 950/951/U28 MODEL 222.176/976 except code Z07 MODEL 222.182/185 except code U28/ Z07 MODEL 222.058/059/060/082/ /083/085/086/158/159/160/169/182/183/185/186/982/983/985/986 with code U28, MODEL 222.077, MODEL222.177/178/179/187/ /188 except code B07, MODEL 222.980 except code 950/951/Z07
BE42.10-P-1001-09E Brake disk thickness New mm 24 26
Wear limit mm 21 24
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation MODEL 222.150 with code 850/1, MODEL 222.169 with code 950/1 except U28  MODEL 222.176/182/185/976/980 with code Z07, MODEL 222.982/985 except code U28, MODEL 222.984 
BE42.10-P-1001-09E Brake disk thickness New mm 24 26
Wear limit mm 22 23
Fig 4: Identifying Caliper Gauge (140 589 00 19 00)
G10038092Courtesy of MERCEDES-BENZ USA
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